Assembly, kit and method for securing a covering to an air intake face

• US 9,561,456 B2
• Filed: 08/31/2015
• Issued: 02/07/2017
• Est. Priority Date: 08/09/2011
• Status: Active Grant

• Current Assignee: The Newway Company, Inc.
• Original Assignee: The Newway Company, Inc.
• Inventors: Simmons, Randy
• Primary Examiner(s): Katcheves, Basil
• Assistant Examiner(s): IHEZIE, JOSHUA K
• Application Number:
  US14/841,433
• Publication Number:
  US 20150375152A1
• Time in Patent Office: 526 Days
• Field of Search: 522/02, 522/03
• US Class Current: 1/1
• CPC Class Codes: B01D 46/0005 Mounting of filtering elements within casings, housings or frames B01D46/2422 takes precedence
• CPC Class Codes: E06B 2009/015 Mounting details
• CPC Class Codes: E06B 2009/527 Mounting of screens to window or door
• CPC Class Codes: E06B 9/01 Grilles fixed to walls, doors, or windows; Grilles moving with doors or windows; Walls formed as grilles, e.g. claustra emergency release of window grilles E05B65/1033; security bars for wings E05C19/003
• CPC Class Codes: E06B 9/24 Screens or other constructions affording protection against light, especially against sunshine; Similar screens for privacy or appearance; Slat blindsoperating, guiding or securing devices or arrangements for roll-type closures E06B9/56; free-hanging flexible screens A47H23/00
• CPC Class Codes: E06B 9/52 Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes screens A47G5/00
• CPC Class Codes: F16B 1/00 Devices for securing together, or preventing relative movement between, constructional elements or machine parts
• CPC Class Codes: F16B 11/006 by gluing gluing of plastics material B29C65/48
• CPC Class Codes: F16B 2200/83 Use of a magnetic material
• CPC Class Codes: F16M 13/02 for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
• CPC Class Codes: F16M 13/022 repositionable
• CPC Class Codes: F24F 13/082 Grilles, registers or guards
• CPC Class Codes: F24F 13/084 with mounting arrangements, e.g. snap fasteners for mounting to the wall or duct

Abstract

A fastening system for applying, over an opening and surrounding fascia of a structure, a covering material including either of a flexible or rigid outer reinforced extending perimeter within which is configured a plurality of receiving apertures. At least one elongated rail adapted to being secured to the fascia in extending fashion proximate the opening, each of the rails exhibiting a three dimensional cross sectional shape with a forwardly projecting support surface within which is configured an outwardly facing narrowed slot. A plurality of fasteners each include a planar shaped base installable through an accessible end location of each of the rails so as to be traversable along an interior channel defined in the rail. A further rotatable portion of each fastener projects from the insertable base through the outwardly facing slot and in order to be rotated from a first position aligning with and seating over perimeter defined receiving apertures of the covering material to a second position in order to affix the material.

Claims

1. An assembly for covering an air intake opening of a piece of HVAC equipment, the HVAC equipment having a perimeter extending face surrounding the intake opening, said assembly comprising:

a plurality of elongated supports arranged in extending fashion around the intake opening, each of said supports having a base surface adapted to being removably secured along the perimeter extending face, each of said supports exhibiting a modified “

U”

shaped cross sectional shape with a forwardly projecting support surface within which is configured a slot;

a plurality of fasteners installable through an accessible end location of each support such that a base of each fastener is retained within and traversable along an interior channel defined in said support, a projecting portion of each fastener extending from said base and through said slot;

a plurality of inserts, each exhibiting opposite extending engaging portions which are rectangular in cross section and are dimensioned approximate to an open interior of said elongated supports so that said inserts resistively seat within opposing arrayed interiors of said elongated supports in order to create a compression fit engagement between end locations of opposing extending supports to define a closed perimeter, said inserts being removable upon dismounting of said elongated supports from the perimeter extending face;

said inserts further including each of corner connectors and intermediate connectors, said intermediate connectors each having a perimeter extending central support from which project said opposite engaging portions in order to establish a seamless appearance with said elongated supports; and

a filter having a plurality of perimeter defined apertures receiving said projecting portions of said traversable fasteners in order to removably affix said filter against said forwardly projecting support surfaces of said perimeter extending supports and to extend over the intake opening.

3. The assembly as described in claim 1, said projecting portion of each fastener further comprising a fixed extending portion and an end-most extending and rotatable toggle lock fastener.

4. The assembly as described in claim 1, said projecting portion of each fastener further comprising a hook shaped fastener.

5. The assembly as described in claim 1, said projecting portion of each fastener further comprising a carabiner type fastener.

6. The assembly as described in claim 1, said base of each fastener further comprising a planar shape which is dimensioned for resistively engaging opposing inner spaced apart surfaces of said support establishing said interior channel in order to retain a pre-located position which can be overcome through a sufficient application of lateral force.

7. The assembly as described in claim 1, said inserts further comprising each of angled and linear interconnecting configurations for configuring the perimeter as any of a square or rectangular.

8. The assembly as described in claim 1, further comprising any of a two-sided adhesive tape, a magnet, a glue or screw/bolt for securing said base surface of each support to the perimeter extending face.

2. The assembly as described in 1, said projecting portion of each fastener further comprising a fixed extending portion and an end-most extending and rotatable twist lock portion.

9. An HVAC assembly, comprising:

a body having a perimeter extending face surrounding an air intake opening;

a plurality of elongated supports arranged in extending fashion around the intake opening, each of said supports having a base surface adapted to being releasably secured along the perimeter extending face, each of said supports exhibiting a modified “

U”

shaped cross sectional shape with a forwardly projecting support surface within which is configured a slot;

a plurality of fastener sub-assemblies, each including a first insertable component installable through an accessible end location of each support such that said first component is retained within and traversable along an interior channel defined in said support;

a plurality of inserts, each exhibiting opposite extending engaging portions which are rectangular in cross section and are dimensioned approximate to an open interior of said elongated supports so that said inserts resistively seat within opposing arrayed interiors of said elongated supports in order to create a compression fit engagement between end locations of opposing extending supports to define a closed perimeter;

said inserts further including each of corner connectors and intermediate connectors, said intermediate connectors each having a perimeter extending central support from which project said opposite engaging portions in order to establish a seamless appearance with said elongated supports;

a flexible ply material within which are defined a plurality of perimeter defined apertures; and

each of said fasteners further including a second extending component for engaging said first component and in order to sandwich opposite surfaces of said material to affix the material to the supports in extending fashion over the intake opening.

10. The assembly as described in claim 9, said first component of each fastener sub-assembly further comprising a hex head bolt seated within an interior channel associated with each support, said second component further comprising a tightening nut.

11. The assembly as described in claim 9, said first component of each fastener sub-assembly further comprising a washer having linear extending edges seated within an interior channel associated with each support, a protuberant collar of said washer defining a central and interiorly threaded aperture, said second component including a hybrid tightening nut with threaded shaft extending therefrom and engaging said washer.

12. The assembly as described in claim 9, said inserts further comprising each of angled and linear interconnecting configurations for configuring the perimeter as any of a square or rectangular.

13. An assembly kit for installing a flexible ply material to a perimeter extending face of a piece of HVAC equipment surrounding an air intake opening, said kit comprising:

a plurality of elongated supports adapted to being arranged in extending fashion around the intake opening, each of said supports having a base surface with apertures formed there through for receiving anchor fasteners adapted to secure said base surface flush against the face of the intake opening, each of said supports exhibiting a modified “

U”

shaped cross sectional shape with a forwardly projecting support surface within which is configured a slot;

a plurality of fasteners installable through an accessible end location of each support such that a base of each fastener is retained within and traversable along an interior channel defined in said support, a projecting portion of each fastener extending from said base and through said slot;

a plurality of inserts, each exhibiting opposite extending engaging portions which are rectangular in cross section and are dimensioned approximate to an open interior of said elongated supports so that said inserts resistively seat in a compression fit fashion within opposing extending supports to define a closed perimeter, said inserts further including each of corner angled and intermediate linear interconnecting configurations for configuring an extending perimeter of said elongated supports, said corner inserts further including intermediate embossed portions and said intermediate inserts each further including a perimeter extending central support from which project said opposite engaging portions which, upon engaging within said opposing supports, defining a seamless appearance around said closed perimeter, said inserts being compression fitted for resistance to removability upon dismounting of said elongated supports from the perimeter extending face; and

the flexible ply material having a plurality of perimeter defined apertures configured about the flexible material for receiving said fasteners to removably affix the material to the perimeter extending supports and to extend over the intake opening.

14. The kit as described in claim 13, further comprising a grommet in the form of a two-piece sandwich configuration for inter-engaging through opposite sides of a corner location of the flexible ply material.

15. The kit as described in claim 13, said projecting portion of each fastener further comprising a fixed extending portion and an end-most extending and rotatable twist lock portion.

16. The kit as described in claim 13, said projecting portion of each fastener further comprising a fixed extending portion and an end-most extending and rotatable toggle lock fastener.

17. The kit as described in claim 13, said fasteners each further comprising a washer having linear extending edges seated within an interior channel associated with each support, a protuberant collar of said washer defining a central and interiorly threaded aperture, a hybrid tightening nut or knob with threaded shaft extending therefrom and engaging said washer to sandwich opposite sides of the flexible ply material.

18. The kit as described in claim 13, said base of each fastener further comprising a planar shape which is dimensioned for resistively engaging opposing inner spaced apart surfaces of said support establishing said interior channel in order to retain a pre-located position which can be overcome through a sufficient application of lateral force.

19. The kit as described in claim 13, the flexible ply material further comprising a reinforced outer perimeter edge.