Low conducted emission solid state switch

• US 9,564,891 B1
• Filed: 10/28/2015
• Issued: 02/07/2017
• Est. Priority Date: 10/28/2015
• Status: Active Grant

• Current Assignee: Crydom, Inc. (Sensata Technologies Holding Plc)
• Original Assignee: Crydom, Inc. (Sensata Technologies Holding Plc)
• Inventors: Bixby, Bryan
• Primary Examiner(s): Luu, An
• Application Number:
  US14/925,694
• Time in Patent Office: 468 Days
• Field of Search: 327427-428, 327/434, 327436-437, 327/445, 327/453, 327/460, 327/482, 327/484
• US Class Current: 1/1
• CPC Class Codes: H03K 17/136 in thyristor switches
• CPC Class Codes: H03K 17/16 Modifications for eliminating interference voltages or currents
• CPC Class Codes: H03K 17/72 having more than two PN junctions; having more than three electrodes; having more than one electrode connected to the same conductivity region
• CPC Class Codes: H03K 17/79 controlling bipolar semiconductor switches with more than two PN-junctions, or more than three electrodes, or more than one electrode connected to the same conductivity region
• CPC Class Codes: H03K 2217/0009 AC switches, i.e. delivering AC power to a load

Abstract

A solid state switch may include a plurality of inputs, such as to receive a control signal to cause the solid state relay to selectively deliver power from an AC power source to an electrical load (e.g., a heater, a pump, a lighting source, a motor, etc.). The solid state switch may include at metal-oxide-semiconductor field-effect transistors (MOSFETs) connected in a series opposition arrangement, where a gate of each of the MOSFETs may be electrically connected to a corresponding one of the plurality of inputs. A signal output from the MOSFETs may provide a triggering signal at a gate input of each of a corresponding semiconductor switching device to close the solid state relay to enable power delivery from the AC power source to the electrical load.

Claims

1. A solid state switch, comprising:

an output switch circuit comprising a first plurality of semiconductor switching devices, wherein the plurality of semiconductor switching devices selectively provide power to a load from a voltage source when enabled; and

an input circuit comprising a second plurality of semiconductor switching devices, wherein each of the second plurality of semiconductor switching devices is electrically coupled to a gate of a corresponding one of the first plurality of semiconductor switching devices, wherein each of the second plurality of semiconductor switching devices comprises a primarily resistive characteristic when enabled.

2. The solid state switch of claim 1, wherein the solid state switch comprises a solid state relay.

3. The solid state switch of claim 1, wherein the first plurality of semiconductor switching devices comprises silicon controlled rectifiers (SCRs).

4. The solid state switch of claim 1, wherein the first plurality of semiconductor switching devices comprises a triode or triodes for alternating current (TRIACs).

5. The solid state switch of claim 1, further comprising a plurality of resistors, where each of the plurality of resistors is connected between a gate and a cathode of a corresponding one of the plurality of semiconductor switching devices.

6. The solid state switch of claim 5, further comprising a plurality of diodes, wherein each of the plurality of diodes is connected antiparallel with the gate to cathode of the corresponding one of the plurality of semiconductor switching devices.

7. The solid state switch of claim 1, wherein the second plurality of semiconductor switching devices comprise power metal-oxide-semiconductor field-effect transistors (MOSFETs).

8. The solid state switch of claim 1, wherein the second plurality of semiconductor switching devices comprise a pair of power metal-oxide-semiconductor field-effect transistors (MOSFETs) connected in a series opposition configuration.

9. The solid state switch of claim 1, further comprising one or more transient voltage suppressors (TVS) connected in parallel with the second plurality of semiconductor switching devices.

10. The solid state switch of claim 1, wherein a level of conducted emissions introduced onto an alternating current (AC) line electrically connected between the solid state switch and the voltage source is less than a maximum allowable threshold amount specified in a conducted emissions standard.

11. The solid state switch of claim 1, wherein a level of conducted emissions introduced onto an alternating current (AC) line electrically connected between the solid state switch and the voltage source is less than 60 dBμ

V.

12. A system for controlling power delivery to a load from an alternating current (AC) source, comprising:

a solid state switch comprising;

a plurality of inputs electrically connected to a control circuit, the control circuit providing a command to trigger the solid state switch to close;

a plurality of outputs electrically connected between a power source and a load, wherein the command to trigger the solid state switch to close results in power delivery from the power source to the load; and

wherein an amount of conducted emissions introduced onto power lines between the power source and the solid state switch are at least 10 percent less than a threshold associated with a maximum allowable amount of conducted emissions introduced onto the power lines as defined by a conducted emissions standard.

13. The system of claim 12, wherein the solid state switch further comprises:

an input circuit electrically coupled to the plurality of inputs, the input circuit comprising two or more metal-oxide-semiconductor field-effect transistors (MOSFETs) connected in a series opposition configuration for providing a triggering signal to close the solid state switch to enable power deliver from the power source to the load.

14. The system of claim 13, wherein the solid state switch further comprises:

an output circuit electrically coupled to the input circuit and the plurality of outputs, the output circuit comprising a plurality of solid state switching devices, wherein each of the two or more MOSFETS are electrically connected to a gate input of a corresponding one of the plurality of solid state switching devices.

15. The system of claim 14, wherein the plurality of the solid state switching devices comprise silicon controlled rectifiers (SCRs), triodes for alternating current (TRIACs), or gate turn-off thyristors (GTOs).

16. The system of claim 13, wherein the triggering signal provided by the MOSFETSs in series opposition configuration results in a minimized step current output at the plurality of outputs.

17. The system of claim 12, wherein the solid state switch comprises a solid state relay.

18. The system of claim 12, further comprising a control circuit, wherein the control circuit provides a direct current (DC) control signal to the plurality of inputs for enabling or disabling the solid state switch and the control circuit is electrically isolated from the plurality of inputs of the solid state switch.

19. The system of claim 18, wherein the control circuit comprises at least one of a transformer or one or more optoisolators to electrically isolate the control circuit from the solid state switch.

20. A solid state relay comprising:

a plurality of inputs;

at least two metal-oxide-semiconductor field-effect transistors (MOSFETs) connected in a series opposition arrangement, wherein a gate of each of the at least two MOSFETs is electrically connected to a corresponding one of the plurality of inputs; and

at least two semiconductor switching devices, each comprising a gate input, wherein an output of each of the at least two MOSFETs provides a triggering signal at the gate input of each of a corresponding semiconductor switching devices to enable power delivery from a power source to a load.