Method and apparatus for cooling

• US 9,568,206 B2
• Filed: 08/21/2009
• Issued: 02/14/2017
• Est. Priority Date: 08/15/2006
• Status: Active Grant

• Current Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Original Assignee: Schneider Electric IT Corporation (Schneider Electric SE)
• Inventors: Tutunoglu, Ozan
• Primary Examiner(s): Norman, Marc
• Assistant Examiner(s): Comings, Daniel C
• Application Number:
  US12/545,106
• Publication Number:
  US 20100057263A1
• Time in Patent Office: 2,734 Days
• Field of Search: 621/961, 621/964, 622/15, 622/281, 622/283, 622/285, 236/12.1
• US Class Current: 1/1
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F25B 2313/0232 with bypasses
• CPC Class Codes: F25B 2313/02322 during defrosting
• CPC Class Codes: F25B 2400/0403 for the condenser
• CPC Class Codes: F25B 2500/18 Optimization, e.g. high integration of refrigeration components
• CPC Class Codes: F25B 2500/19 Calculation of parameters
• CPC Class Codes: F25B 2600/02 Compressor control
• CPC Class Codes: F25B 2600/027 by controlling pressure
• CPC Class Codes: F25B 2600/0271 the discharge pressure
• CPC Class Codes: F25B 2600/111 of condenser fans
• CPC Class Codes: F25B 2600/112 of evaporator fans
• CPC Class Codes: F25B 2600/2501 Bypass valves
• CPC Class Codes: F25B 2700/13 Mass flow of refrigerants
• CPC Class Codes: F25B 2700/1931 Discharge pressures
• CPC Class Codes: F25B 2700/1933 Suction pressures
• CPC Class Codes: F25B 47/022 hot gas defrosting
• CPC Class Codes: F25B 49/027 Condenser control arrangements
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

Methods of controlling a cooling unit and embodiments of a cooling unit are disclosed. A method of improving efficiency of the cooling unit includes detecting a degree of opening of a hot gas bypass valve configured to divert a portion of coolant from a compressor to a heat exchanger of the cooling unit, and adjusting a condenser discharge pressure based on the detected degree of opening. Aspects may increase cooling efficiency at partial cooling requirements. Fluctuations in refrigerant pressure at low cooling capacities and condenser medium inlet temperature may be avoided. Minimum condenser water inlet temperature for a water-cooled cooling unit may also be reduced.

Claims

1. A method of improving efficiency of a cooling unit associated with a data center at a partial cooling load, comprising:

detecting a degree of opening of an electronic expansion hot gas bypass valve configured to divert a portion of coolant from a compressor to a heat exchanger of the cooling unit based on the partial cooling load of the data center, the electronic expansion hot gas bypass valve being a step valve having a plurality of steps each correlating to a degree of opening; and

adjusting a discharge pressure set point based on the detected degree of opening of the electronic expansion hot gas bypass valve to prevent cycling of the compressor.

2. The method of claim 1, wherein the discharge pressure set point is adjusted in response to the detected degree of opening exceeding a threshold value.

3. The method of claim 2, wherein the threshold value is a number of steps of the plurality of steps.

4. The method of claim 2, wherein the discharge pressure set point is reduced in response to the degree of opening exceeding the threshold value.

5. The method of claim 1, wherein adjusting the discharge pressure set point comprises correlating the discharge pressure set point to the detected degree of opening.

6. The method of claim 1, further comprising adjusting the degree of opening of the hot gas bypass valve in response to a change in cooling demand.

7. The method of claim 1, wherein the discharge pressure set point is set to a first preset value when the electronic expansion hot gas bypass valve is opened less than 35%, and is adjusted to a second preset value when the electronic expansion hot gas bypass valve is opened between 35% and 75%.

8. The method of claim 1, wherein the electronic expansion hot gas bypass valve is configured to be opened in a range of 1 step to 1596 steps.

9. The method of claim 1, wherein the discharge pressure set point is adjusted when the electronic expansion hot gas bypass valve transitions from an initial degree of opening to the detected degree of opening.

10. A data center cooling unit, comprising:

a compressor to provide coolant under pressure;

a condenser in fluid communication with the compressor;

an evaporator in fluid communication with the condenser and the compressor;

an electronic expansion hot gas bypass valve in fluid communication with the compressor and the evaporator and configured to divert a portion of coolant from the compressor to the evaporator in response to a decrease in a data center cooling demand, the electronic expansion hot gas bypass valve being a step valve having a plurality of steps each correlating to a degree of opening; and

a controller configured to detect the degree of opening of the electronic expansion hot gas bypass valve and to adjust a discharge pressure set point in response to the detected degree of opening to prevent cycling of the compressor.

11. The cooling unit of claim 10, wherein the controller is configured to adjust the discharge pressure set point in response to the hot gas bypass valve being opened beyond a threshold percentage.

12. The cooling unit of claim 10, further comprising a source of condenser cooling medium at below 55°

F. fluidly connected to the condenser in water cooled units.

13. The cooling unit of claim 10, wherein the controller comprises an integrated data center control and monitoring system.