Electronic control unit that performs a life-extending control, and a vehicle control system that includes the electronic control unit

• US 9,569,901 B2
• Filed: 10/22/2015
• Issued: 02/14/2017
• Est. Priority Date: 11/13/2014
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Ito, Hirotaka
• Primary Examiner(s): PAIGE, TYLER D
• Application Number:
  US14/919,902
• Publication Number:
  US 20160140782A1
• Time in Patent Office: 481 Days
• Field of Search: 701/99, 320/134, 324/503
• US Class Current: 1/1
• CPC Class Codes: B60K 28/10 responsive to conditions relating to the vehicle
• CPC Class Codes: B60W 50/02 Ensuring safety in case of control system failures, e.g. by diagnosing, circumventing or fixing failures
• CPC Class Codes: B60W 50/0205 Diagnosing or detecting failures; Failure detection models
• CPC Class Codes: B60W 50/0225 Failure correction strategy
• CPC Class Codes: B60W 50/029 Adapting to failures or work around with other constraints, e.g. circumvention by avoiding use of failed parts
• CPC Class Codes: B60W 50/038 Limiting the input power, torque or speed
• CPC Class Codes: G05B 23/00 Testing or monitoring of control systems or parts thereof monitoring of programme-control systems G05B19/048, G05B19/406
• CPC Class Codes: G05B 23/0289 Reconfiguration to prevent failure, e.g. usually as a reaction to incipient failure detection
• CPC Class Codes: G07C 5/08 Registering or indicating performance data other than driving, working, idle, or waiting time, with or without registering driving, working, idle or waiting time

Abstract

An electronic control unit has a main controller that controls a drive of an actuator and a life-extending control instruction section that requests the main controller to change a drive condition of the actuator. The life-extending control instruction section includes a failure estimator that updates and outputs a failure rate based on a state of a control object, a life-extending control database that stores a failure rate reduction control of a monitoring object including the actuator, which reduces the failure rate of the monitoring object, when a failure of the monitoring object is estimated, and a control selector that searches the life-extending control database and selects a candidate control based on the failure rate of the monitoring object outputted from the failure estimator. The control selector requests the main control section to perform a life-extending control that changes an operation condition of the actuator.

Claims

1. An electronic control unit controlling a drive of an actuator that is disposed on a control object, the electronic control unit comprising:

a main controller that is configured to control the drive of the actuator based on a state of the control object;

a

life-extending control instruction section communicably connected with the main controller and configured to request the main controller to change a drive condition of the actuator, wherein

the life-extending control instruction section includes;

a failure estimator configured to (i) having a failure estimation model to compute a failure rate of a monitoring object that includes the actuator and (ii) updating and outputting the failure rate based on the state of the control object;

a life-extending control database configured to store a failure rate reduction control, the failure rate reduction control configured to reduce the failure rate of the monitoring object that is disposed in the control object; and

a control selector configured to search the life-extending control database for failure rate reduction control candidates, and select at least one of the failure rate reduction control candidates as the failure rate reduction control based on the failure rate of the monitoring object outputted from the failure estimator, and

the control selector requests the main controller to perform a life-extending control that changes an operation condition of the actuator, based on the selected failure rate reduction control, when the failure rate of the monitoring object exceeds a preset threshold,

wherein the life-extending control database has, for each of the monitoring object, a plurality of failure rate reduction controls according to a level of step-wise failure rates.

2. The electronic control unit of claim 1, wherein

the control selector selects the failure rate reduction control among the plurality of failure rate reduction controls according to a filtering criterion that is different from the failure rate, when more than one monitoring objects are estimated to have the failure.

3. The electronic control unit of claim 1, wherein

the control selector adds a failure rate reduction control as a candidate of an input node in an input layer of the failure estimation model, and compares (i) the failure rate of the monitoring object which has been changed due to an addition of the input node with (ii) a preset threshold,

the failure rate reduction control is considered as a candidate of the life-extending control, when the changed failure rate due to the addition of the input node is equal to or less than the preset threshold, and

the failure rate reduction control is excluded from being the candidate of the life-extending control, when the changed failure rate due to the addition of the input node is greater than the preset threshold.

4. The electronic control unit of claim 1, wherein

the control selector (i) adds each of the plurality of failure rate reduction controls an input node of the failure estimation model, and (ii) selects, from among the plurality of the failure rate reduction control candidates, one failure rate reduction control that yields a minimum increase amount of the failure rate of the monitoring object after the addition of the input nodes, when the plurality of failure rate reduction controls correspond to a failure rate of one monitoring object.

5. The electronic control unit of claim 1, wherein

the control selector (i) adds each of the plurality of failure rate reduction controls corresponding to each the plurality of the failure-estimated monitoring objects as an input node of the failure estimation model, and (ii) selects, from among the plurality of failure rate reduction controls, one failure rate reduction control that yields a minimum increase amount of the failure rate of the monitoring object after the addition of the input nodes, when a plurality of the monitoring objects are estimated to have a failure.

6. The electronic control unit of claim 1, wherein

the control selector presents the user a merit and a demerit of each of the plurality of failure rate reduction controls corresponding to the failure rate of one monitoring object, and requests the main controller to change the operation condition of the actuator based on the failure rate reduction control selected by the user, when the plurality of failure rate reduction controls correspond to a failure rate of one monitoring object.

7. The electronic control unit of claim 1, wherein

the control selector requests the main controller to change the operation condition of the actuator based on the failure rate reduction control corresponding to the monitoring object having a higher failure rate, when (i) the life-extending control is being performed for a first monitoring object, and (ii) the failure rate of a second monitoring object exceeds a present threshold.

8. The electronic control unit of claim 1, wherein

the control selector picks up the failure rate reduction control corresponding to a smaller failure rate that is smaller than a user-set value as a candidate of the life-extending control.

9. The electronic control unit of claim 1, wherein the control selector (i) selects the plurality of failure rate reduction controls as the life-extending control, and (ii) requests the main controller to change the operation condition of the actuator based on all of the plurality of failure rate reduction controls selected by the control selector, for performing a complex life-extending control, when the plurality of failure rate reduction controls are selected as a candidate for the life-extending control.

10. The electronic control unit of claim 1, wherein

the failure rate estimation model and the failure rate reduction control are both updatable via communication with an external device.

11. The electronic control unit of claim 1, wherein

the main controller accepts a request for the life-extending control from the life-extending control instruction section when the control object is without a fail-safe control in effect.

12. The electronic control unit of claim 1, wherein

the main controller includes a notification unit notifying a user of a performance of the life-extending control during a time when the life-extending control is being performed.

13. The electronic control unit of claim 12, wherein

the notification unit notifies the user of the failure rate of the monitoring object that corresponds to the failure rate reduction control being currently performed by the life-extending control, the notification of the failure rate is brought about in a user-decidable manner.

14. The electronic control unit of claim 1, wherein

the actuator comprises one of an engine, a motor, and a converter.

15. The electronic control unit of claim 1, wherein

the control object comprises a vehicle.

16. The electronic control unit of claim 1, wherein

the failure estimator estimates the failure rate according to the failure estimation model, based on an input from a plurality of different sensors and a measurement of operation states of a plurality of different actuators, in view of a user-selected operation trend or a user-selected component load trend, for searching the life-extending control database for the failure rate reduction control, based on the estimated failure rate.

17. A vehicle control system, comprising:

a sensor that senses a state of a control object;

an actuator that is disposed on the control object;

an electronic control unit connected to the sensor and the actuator, the electronic control unit configured to control a drive of the actuator and configured to include;

a main controller that is configured to control the drive of the actuator based on a state of the control object;

a life-extending control instruction section communicably connected with the main controller and configured to request the main controller to change a drive condition of the actuator, wherein

the life-extending control instruction section includes;

a failure estimator configured to (i) having a failure estimation model to compute a failure rate of a monitoring object that includes the actuator and (ii) updating and outputting the failure rate based on the state of the control object;

a life-extending control database configured to store a failure rate reduction control, the failure rate reduction control configured to reduce the failure rate of the monitoring object that is disposed in the control object; and

a control selector configured to search the life-extending control database for failure rate reduction control candidates, and select at least one of the failure rate reduction control candidates as the failure rate reduction control based on the failure rate of the monitoring object outputted from the failure estimator, and

the control selector requests the main controller to perform a life-extending control that changes an operation condition of the actuator, based on the selected failure rate reduction control, when the failure rate of the monitoring object exceeds a preset threshold,

wherein the life-extending control database has, for each of the monitoring object, a plurality of failure rate reduction controls according to a level of step-wise failure rates.