Separate optical device for directing light from an LED

• US 9,574,743 B2
• Filed: 10/22/2014
• Issued: 02/21/2017
• Est. Priority Date: 01/05/2006
• Status: Active Grant

• Current Assignee: illumitex, Inc.
• Original Assignee: illumitex, Inc.
• Inventors: Duong, Dung T., Winberg, Paul N., Thomas, Matthew R.
• Primary Examiner(s): Cao, Phat X
• Application Number:
  US14/520,891
• Publication Number:
  US 20150036358A1
• Time in Patent Office: 853 Days
• US Class Current: 1/1
• CPC Class Codes: F21V 7/09 with a combination of different curvatures
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: H01L 27/14618 Containers
• CPC Class Codes: H01L 27/14627 Microlenses
• CPC Class Codes: H01L 27/14629 Reflectors
• CPC Class Codes: H01L 33/58 Optical field-shaping elements
• CPC Class Codes: H01L 33/60 Reflective elements

Abstract

Embodiments of the present invention provide separate optical devices operable to couple to a separate LED, the separate optical device comprising an entrance surface to receive light from a separate LED when the separate optical device is coupled to the separate LED, an exit surface opposite from and a distance from the entrance surface and a set of sidewalls. The exit surface can have at least a minimum area necessary to conserve brightness for a desired half-angle of light projected from the separate optical device. Furthermore, each sidewall is positioned and shaped so that rays having a straight transmission path from the entrance surface to that sidewall reflect to the exit surface with an angle of incidence at the exit surface at less than or equal to a critical angle at the exit surface.

Claims

1. An optical device comprising:

an entrance surface to receive light from a light source;

an exit interface; and

a set of shaped sidewalls, wherein each sidewall has a plurality of sections, each section of the plurality of sections defined by a differently contoured surface and adapted to reflect light with a direct transmission path from the entrance surface to that section such that light is reflected to the exit interface to be incident on the exit interface at less than or equal to a critical angle at the exit interface, and wherein;

an area of the exit interface,

a distance between the entrance surface and exit interface, and

a sidewall shape, are selected so that the optical device is configured to;

emit from the exit interface, in a selected half angle, at least 65% of light entering the optical device through the entrance surface.

2. The optical device of claim 1, further comprising a lens shaped to further define light exiting the optical device.

3. The optical device of claim 1, wherein the light source is a light emitting diode (LED).

4. The optical device of claim 3, wherein the LED is non-circular.

5. The optical device of claim 3, wherein the entrance surface is the same shape as the LED.

6. The optical device of claim 1, wherein the exit interface has a minimum area necessary to conserve brightness for the selected half-angle of light emitted from the optical device.

7. The optical device of claim 1, wherein the optical device is shaped to emit from the exit interface at least 80% of the light entering the optical device through the entrance face.

8. The optical device of claim 1, wherein the selected half angle is a half angle from 20 to 60 degrees and the light is emitted at a desired intensity profile.

9. The optical device of claim 8, wherein the intensity profile includes a near field intensity or a far field intensity.

10. The optical device of claim 8, wherein the light is emitted in a square or rectangular output with near uniform intensity distribution.

11. The optical device of claim 8, wherein each sidewall has the same shape.

12. An optical system comprising:

an array of light sources; and

an array of optical devices, wherein at least one optical device comprises;

an entrance surface to receive light from one or more of the light sources of the array;

an exit interface; and

a set of shaped sidewalls, wherein each sidewall has a plurality of sections, each section of the plurality of sections defined by a differently contoured surface and adapted to reflect light with a direct transmission path from the entrance surface to that section such that light is reflected to the exit interface to be incident on the exit interface at less than or equal to a critical angle at the exit interface, and wherein;

an area of the exit interface,

a distance between the entrance surface and exit interface, and

a sidewall shape, are selected so that the optical device is configured to;

emit from the exit interface, in a selected half angle, at least 65% of light entering the optical device through the entrance surface.

13. The optical system of claim 12, wherein each separate optical device further comprises a lens shaped to further define light exiting the optical device.

14. The optical system of claim 12, wherein at least one of the light sources of the array is a light emitting diode (LED).

15. The optical system of claim 14, wherein a first LED of the array of LEDs emits light of a first color and a second LED of the array of LEDs emits light of a second color.

16. The optical system of claim 14, wherein the combination of light emitted by the array of light sources produces white light.

17. The optical system of claim 13, wherein the optical devices of the array are arranged such that light exiting the lenses is substantially uniform.

18. The optical system of claim 12, wherein the selected half angle is a half angle from 20 to 60 degrees and the light is emitted from the optical system at a desired intensity profile.

19. The optical system of claim 18, wherein the intensity profile includes a near field intensity or a far field intensity.

20. The optical system of claim 12, wherein the light is emitted from the optical system in a square or rectangular output with near uniform intensity distribution.

21. A separate optical device comprising:

an entrance surface to receive light from a light source;

an exit interface; and

a set of shaped sidewalls, wherein each sidewall has a plurality of sections, each section of the plurality of sections defined by a differently contoured surface and oriented such that each sidewall comprises a superposition of multiple contoured surfaces, each section adapted to reflect light with a direct transmission path from the entrance surface to that section such that light is reflected to the exit interface to be incident on the exit interface at less than or equal to a critical angle at the exit interface, and wherein;

an area of the exit interface,

a distance between the entrance surface and exit interface, and

a sidewall shape, are selected so that the separate optical device is configured to;

emit from the exit interface, in a selected half angle, at least 65% of light entering the optical device through the entrance surface, wherein the selected half angle is a half angle from 20 to 60 degrees.