Cell module assemblies
First Claim
Patent Images
1. A method comprising:
- assembling a thermal-exchange tube in a module housing for an energy storage pack;
assembling a mount in a slot on an edge of the module housing;
attaching the module housing to a member of the energy storage pack using a flange on the mount;
assembling cells in the module housing, wherein the thermal-exchange tube runs between rows of the cells;
applying an adhesive that affixes the cells and the thermal-exchange tube to the module housing and that affixes the mount to the module housing;
curing a first portion of the adhesive by radiation, wherein a second portion of the adhesive is shielded from the radiation by the cells or the thermal-exchange tube; and
curing at least the second portion of the adhesive by a chemical cure mechanism.
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Accused Products
Abstract
A method includes: assembling a thermal-exchange tube in a module housing for an energy storage pack; assembling cells in the module housing, wherein the thermal-exchange tube runs between rows of the cells; applying an adhesive that affixes the cells and the thermal-exchange tube to the module housing; curing a first portion of the adhesive by radiation, wherein a second portion of the adhesive is shielded from the radiation by the cells or the thermal-exchange tube; and curing at least the second portion of the adhesive by a chemical cure mechanism.
21 Citations
17 Claims
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1. A method comprising:
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assembling a thermal-exchange tube in a module housing for an energy storage pack; assembling a mount in a slot on an edge of the module housing; attaching the module housing to a member of the energy storage pack using a flange on the mount; assembling cells in the module housing, wherein the thermal-exchange tube runs between rows of the cells; applying an adhesive that affixes the cells and the thermal-exchange tube to the module housing and that affixes the mount to the module housing; curing a first portion of the adhesive by radiation, wherein a second portion of the adhesive is shielded from the radiation by the cells or the thermal-exchange tube; and curing at least the second portion of the adhesive by a chemical cure mechanism. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. An energy storage pack comprising:
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a module housing; cells; and a thermal-exchange tube running between rows of the cells, wherein the cells and the thermal-exchange tube are affixed to the module housing by an adhesive, a first portion of the adhesive being cured by applied radiation, wherein a second portion of the adhesive is shielded from the radiation by the cells or the thermal-exchange tube, and wherein the second portion of the adhesive is cured by a chemical cure mechanism, wherein the module housing includes structure having three triangle shapes on one half of a footprint of each cell and that is oversized relative to the cells, and wherein the adhesive fills gaps between the cells and the structure in affixing the cells to the module housing. - View Dependent Claims (9, 10, 11, 12, 13, 14, 15, 16, 17)
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Specification