Contact trigger release needle guard

• US 9,579,468 B2
• Filed: 11/07/2012
• Issued: 02/28/2017
• Est. Priority Date: 11/07/2011
• Status: Active Grant

• Current Assignee: Safety Syringes Incorporated (Becton Dickinson & Co)
• Original Assignee: Safety Syringes Incorporated (Becton Dickinson & Co)
• Inventors: Schoonmaker, Ryan, Hahn, Dustin
• Primary Examiner(s): Stigell, Theodore
• Assistant Examiner(s): STILES, AMBER R.
• Application Number:
  US13/671,309
• Publication Number:
  US 20130123711A1
• Time in Patent Office: 1,574 Days
• Field of Search: 604/110, 604/192, 604/198, 604/263
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/3261 triggered by radial deflection of the anchoring parts between sleeve and syringe barrel, e.g. spreading of sleeve retaining hooks having slanted surfaces by engagement with conically shaped collet of the piston rod during the last portion of the injection stroke of the plunger
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/582 by tactile feedback
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243
• CPC Class Codes: A61M 5/3257 Semi-automatic sleeve extension, i.e. in which triggering of the sleeve extension requires a deliberate action by the user, e.g. manual release of spring-biased extension means

Abstract

A needle guard device mountable to a pre-filled syringe in its ready-to-fill state. The device includes a lock collar and a device shield biased to move relative to the lock collar. The lock collar interfaces with the syringe neck to attach the device to the syringe. With the removal of a needle shield assembly comprising rigid and soft needle shields, the lock collar and device shield are free to move proximally along the syringe neck and interact with a syringe step down area to activate the device. As the device moves proximally, retention arms of the device shield interact with the syringe step down, causing the arms to deflect radially outwards to disengage from the lock collar triggering the device shield to move from a first position to a second position.

Claims

1. A needle guard couplable to a ready-to-fill syringe, the ready-to-fill syringe including a body, a step down region at a distal end of the body, and a neck extending from the step down region, the needle guard comprising

a lock collar couplable to a neck of a ready-to-fill syringe, and

a device shield biased to move relative to the lock collar from a first position in which a syringe sharp extends beyond the device shield to a second position in which the syringe sharp is covered by the device shield, the lock collar and device shield being configured to engage to prevent movement of the device shield relative to the lock collar and hold the device shield relative to the lock collar in the first position against the bias of a pre-loaded spring positioned between the lock collar and device shield and urging the device shield toward the second position, wherein the device shield is caused to disengage from the lock collar by the syringe as the device shield moves proximally enabling the device shield to move distally to the second position, wherein the device shield includes one or more retention arms to retain the device shield in the first position, wherein the one or more retention arms are radially deflectable by the syringe to disengage from the lock collar as the device shield moves proximally.

2. The needle guard of claim 1 further comprising a needle shield assembly releasably coupled to the device shield.

3. The needle guard of claim 2 wherein the needle shield assembly is configured to prevent proximal movement of the device shield.

4. The needle guard of claim 3 wherein the needle shield assembly comprises a rigid needle shield and a soft needle shield received in the rigid need shield.

5. The needle guard of claim 4 wherein the rigid needle shield includes an annular ring releasably retainable by retaining arms of the device shield.

6. The needle guard of claim 1 wherein the lock collar includes one or more tabs, wherein the one or more retention arms engage the one or more tabs to retain the device shield in the first position.

7. The needle guard of claim 6 wherein the one or more retention arms having one or more holes there through forming a seat that rests on a surface of the one or more tabs.

9. The needle guard of claim 7 wherein the seat disengages from the surface of the tab as the one or more retention arms are radially deflected by the syringe as the device shield moves proximally.

10. The needle guard of claim 9 wherein the one or more retention arms includes a rib that interacts with a syringe step down region to radially deflect the one or more retention arms.

11. The needle guard of claim 1 further comprising a tactile feedback mechanism indicating activation of the device shield.

12. The needle guard of claim 1 further comprising an audio feedback mechanism indicating activation of the device shield.

13. The needle guard of claim 11 wherein the tactile feedback mechanism includes one or more feedback arms extending from the device shield and deflectable by the syringe to push through one or more feedback tabs on the device shield as the device shield moves proximally.

14. The needle guard of claim 12 wherein the audio feedback mechanism includes one or more feedback arms extending from the device shield and deflectable by the syringe to push through one or more feedback tabs on the device shield as the device shield moves proximally.

29. The needle guard of claim 7 wherein the one or more retention arms having a second one or more holes there through forming a second seat that rests on a surface of the one or more tabs to prevent movement of the device shield relative to the lock collar and hold the device shield relative to the lock collar in the second position.

8. A needle guard couplable to a ready-to-fill syringe, the ready-to-fill syringe including a body, a step down region at a distal end of the body, a neck extending from the step down region and a bulbus formed on the neck, the needle guard comprising

a lock collar couplable to a neck of a ready-to-fill syringe, wherein the lock collar includes retaining arms with pads at their ends that interface with the neck of the syringe and abut a bulbus on the neck to prevent distal movement of the lock collar relative to the neck beyond the bulbus, and

a device shield biased to move relative to the lock collar from a first position in which a syringe sharp extends beyond the device shield to a second position in which the syringe sharp is covered by the device shield, the lock collar and device shield being configured to engage to prevent movement of the device shield relative to the lock collar and hold the device shield relative to the lock collar in the first position against the bias of a pre-loaded spring positioned between the lock collar and device shield and urging the device shield toward the second position, wherein the device shield is caused to disengage from the lock collar by the syringe as the device shield moves proximally enabling the device shield to move distally to the second position.

15. A syringe assembly comprising

a syringe,

a needle extending from a distal end of the syringe, and

a needle guard coupled to the distal end of the syringe, the needle guard including

a lock collar couplable to a neck of the syringe, and

a device shield biased to move relative to the lock collar from a first position in which a syringe sharp extends beyond the device shield to a second position in which the syringe sharp is covered by the device shield, the lock collar and device shield being configured to engage to prevent movement of the device shield relative to the lock collar and hold the device shield relative to the lock collar in the first position against the bias of a pre-loaded spring positioned between the lock collar and device shield and urging the device shield toward the second position, wherein the device shield is caused to disengage from the lock collar by the syringe as the device shield moves proximally enabling the device shield to move distally to the second position, wherein the device shield includes one or more retention arms to retain the device shield in the first position, wherein the one or more retention arms are radially deflectable by the syringe to disengage from the lock collar as the device shield moves proximally.

16. The syringe assembly of claim 15 further comprising a needle shield assembly releasably coupled to the device shield.

17. The syringe assembly of claim 16 wherein the needle shield assembly is configured to prevent proximal movement of the device shield.

18. The syringe assembly of claim 16 wherein the needle shield assembly comprises a rigid needle shield and a soft needle shield received in the rigid need shield.

19. The syringe assembly of claim 17 wherein the rigid needle shield includes an annular ring releasably retainable by retaining arms of the device shield.

20. The syringe assembly of claim 15 wherein the lock collar includes one or more tabs, wherein the one or more retention arms engage the one or more tabs to retain the device shield in the first position.

21. The syringe assembly of claim 20 wherein the one or more retention arms having one or more holes there through forming a seat that rests on a surface of the one or more tabs.

23. The syringe assembly of claim 21 wherein the seat disengages from the surface of the tab as the one or more retention arms are radially deflected by the syringe as the device shield moves proximally.

24. The syringe assembly of claim 23 wherein the one or more retention arms includes a rib that interacts with a syringe step down to radially deflect the one or more retention arms.

25. The syringe assembly of claim 15 further comprising a tactile feedback mechanism indicating activation of the device shield.

26. The syringe assembly of claim 15 further comprising an audio feedback mechanism indicating activation of the device shield.

27. The syringe assembly of claim 15 wherein the device shield includes feedback arms to indicate activation of the device shield , wherein the feedback arms extending from the device shield and being deflectable by the syringe to push through one or more feedback tabs on the device shield as the device shield moves proximally.

28. The needle guard of claim 21 wherein the one or more retention arms having a second one or more holes there through forming a second seat that rests on a surface of the one or more tabs to prevent movement of the device shield relative to the lock collar and hold the device shield relative to the lock collar in the second position.

22. A syringe assembly comprising

a syringe,

a needle extending from a distal end of the syringe, and

a needle guard coupled to the distal end of the syringe, the needle guard including

a lock collar couplable to a neck of the syringe, wherein the lock collar includes flexible arms with pads at their ends that interface with the neck of the syringe and abut a bulbus to prevent distal movement of the lock collar relative to the neck beyond the bulbus, and

a device shield biased to move relative to the lock collar from a first position in which a syringe sharp extends beyond the device shield to a second position in which the syringe sharp is covered by the device shield, the lock collar and device shield being configured to engage and hold the device shield relative to the lock collar in the first position against the bias urging the device shield toward the second position, wherein the device shield is caused to disengage from the lock collar by the syringe as the device shield moves proximally enabling the device shield to move distally to the second position.