Compact and adjustable LED lighting apparatus, and method and system for operating such long-term

• US 9,581,303 B2
• Filed: 02/17/2012
• Issued: 02/28/2017
• Est. Priority Date: 02/25/2011
• Status: Active Grant

• Current Assignee: Musco Corporation
• Original Assignee: Musco Corporation
• Inventors: Gordin, Myron, Boyle, Timothy J., Stone, Thomas A.
• Primary Examiner(s): Guharay, Karabi
• Assistant Examiner(s): Fallahkhair, Arman B
• Application Number:
  US13/399,291
• Publication Number:
  US 20120217897A1
• Time in Patent Office: 1,838 Days
• Field of Search: 362/431, 362/287, 362/346, 362/249.03, 362/249.07, 362/427, 362/429, 362/294, 362/249.09, 362/418, 362/247
• US Class Current: 1/1
• CPC Class Codes: F21S 8/086 with lighting device attached sideways of the standard, e.g. for roads and highways
• CPC Class Codes: F21V 11/00 Screens not covered by groups F21V1/00, F21V3/00, F21V7/00 or F21V9/00 characterised by cooling arrangements F21V29/502
• CPC Class Codes: F21V 17/002 with provision for interchangeability, i.e. component parts being especially adapted to be replaced by another part with the same or a different function F21V17/10 takes precedence
• CPC Class Codes: F21V 17/005 with keying means, i.e. for enabling the assembling of component parts in distinctive positions, e.g. for preventing wrong mounting
• CPC Class Codes: F21V 21/30 Pivoted housings or frames
• CPC Class Codes: F21V 23/008 the casing being outside the housing of the lighting device
• CPC Class Codes: F21V 23/0435 activated by remote control means
• CPC Class Codes: F21V 23/0442 activated by means of a sensor, e.g. motion or photodetectors
• CPC Class Codes: F21V 29/763 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 31/005 Sealing arrangements therefor
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/00 Reflectors for light sources characterised by cooling arrangements F21V29/505
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21W 2131/105 of arenas or the like
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A lighting system is provided whereby long operating life can be reasonably ensured by taking into account requirements of the application, characteristics of the LEDs, characteristics of the fixture containing said LEDs, the desired number of operating hours, and—via developed relationships—taking an iterative approach to supplying power to the LEDs. Through the envisioned compensation methodology and effective luminaire design, a relatively constant light level can be assured for a predetermined number of operating hours (possibly longer); this is true even if operating conditions change, known behavior of LEDs proves untrue over untested period of time, or some other condition occurs which would otherwise cause end-of-life prematurely and prevent the system from meeting the desired number of operating hours.

Claims

1. A lighting system for projecting light so to produce a customized beam output pattern at, near, or on a target area, the customized beam output pattern comprising one or more individual beam patterns, and comprising:

a. a pole or other elevating structure;

b. a lighting fixture having an internal space and structure in said internal space for receiving one or more lighting modules, each lighting module comprising;

i. one or more LED light sources;

ii. a lens having a light emitting surface and a source adjacent surface;

iii. a housing having an aperture for receiving the lens such that the source adjacent surface of the lens encapsulates the one or more light sources, said housing having structure to permit pivoting of the lens once received in the aperture;

iv. a visor mountable to the housing and having;

v. an aperture for transmitting a portion of the light from the light emitting surface of the lens;

vi. a reflective surface for redirecting a portion of the light from the light emitting surface of the lens; and

vii. a shape designed to block a portion of the light from the light emitting surface of the lens at predefined angles;

c. an adjustable armature having a first end affixed to the pole or other elevating structure, a second end affixed to the lighting fixture, and an adjustable portion connecting the first and second ends adapted to provide pivoting of the lighting fixture in two axes relative the pole or other elevating structure;

d. one or more power regulating components adapted to provide plural power levels to the one or more lighting modules;

e. the one or more lighting modules adapted to produce the one or more individual beam patterns via selection of one or more of;

i. quantity of or model of LED light source;

ii. design of visor;

iii. design of lens;

iv. shape, size, or nature of reflective surface; and

v. diffuser;

f. a pivot joint having a first end affixed to the structure in the internal space of the lighting fixture, a second end affixed to the one or more lighting modules, an adjustable portion connecting the first and second ends adapted to provide pivoting of the one or more lighting modules affixed to the second end about a first pivot axis relative the lighting fixture; and

a fastening device adapted to both positionally affix the adjustable portion at an adjusted position and provide pivoting of the one or more lighting modules affixed to the second end about a second pivot axis relative the lighting fixture;

g. wherein said structure in the internal space of the lighting fixture comprises one or more spaced apart bars adapted to create rows of lighting modules when they are received in the lighting fixture wherein said rows are stacked so to produce at least one row of lighting modules in a higher position than another row of lighting modules.

2. The lighting system of claim 1 wherein the power regulating components are adapted to provide power to the one or more lighting modules according to a predetermined profile for a predetermined length of time.

3. The lighting system of claim 2 wherein a relatively constant light output of the one or more lighting modules is maintained over the predetermined length of time.

4. The lighting system of claim 3 wherein the relatively constant light output comprises a light output that is perceivably constant by the unaided human eye.

5. The lighting system of claim 2 wherein the predetermined profile for providing power to the one or more lighting modules is based on (i) a thermal analysis of the fixture and (ii) a photometric analysis of the one or more light sources.

6. A method of ensuring a number of operating hours at a minimum light level in the lighting system of claim 1 comprising:

a. thermally characterizing portions of the lighting fixture and lighting module in direct thermal contact with the one or more LED light sources and acting as part of a thermal dissipation path for said one or more LED light sources;

b. photometrically characterizing;

c. calculating light loss or depreciation of the LED light sources based, at least in part, on the thermal and photometric characterizations;

d. calculating a maximum forward current for the LED light sources to achieve said minimum light level at the end of said operating hours based, at least in part, on the calculated light loss or depreciation of the LED light sources;

e. powering the lighting system at an initial power level by the power regulating components; and

f. incrementally increasing power to the lighting system by increasing the forward current according to a predefined profile until the lighting system has been operated for the ensured number of operating hours.

7. The method of claim 6 wherein the incremental increases to power are designed to compensate for light loss so to maintain a minimum light output level.

8. The lighting system of claim 1 wherein an internal wireway is established via one or more internal cavities in the (i) fixture, (ii) adjustable armature, and (iii) pole or other elevating structure.

9. The lighting system of claim 1 wherein the customized beam output pattern comprises both task lighting and uplighting simultaneously by adjusting a said one or more lighting modules relative the lighting fixture.

10. The lighting system of claim 1 wherein the visor further comprises a plurality of topographical features on an exterior surface designed to absorb a portion of the light emitted from a lighting module in the higher row position.