Sensor for indicating a position or a change in position of a coupling element and method for operating the sensor

• US 9,581,425 B2
• Filed: 08/01/2014
• Issued: 02/28/2017
• Est. Priority Date: 08/02/2013
• Status: Active Grant

• Current Assignee: Hahn-Schickard-Gesellschaft für angewandte Forschung e.V.
• Original Assignee: Hahn-Schickard-Gesellschaft für angewandte Forschung e.V.
• Inventors: Buelau, Andr, Fritz, Karl-Peter, Wolter, Frank
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): Ferdous, Zannatul
• Application Number:
  US14/449,745
• Publication Number:
  US 20150035519A1
• Time in Patent Office: 942 Days
• Field of Search: 324/207.18
• US Class Current: 1/1
• CPC Class Codes: G01B 2210/60 Unique sensor identification
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01B 7/14 for measuring distance or clearance between spaced objects or spaced apertures G01B7/30 takes precedence
• CPC Class Codes: G01D 11/30 Supports specially adapted for an instrument; Supports specially adapted for a set of instruments
• CPC Class Codes: G01D 5/2291 Linear or rotary variable differential transformers (LVDTs/RVDTs) having a single primary coil and two secondary coils

Abstract

Sensor having a primary coil, two secondary coils as well as an evaluator. An excitation signal may be applied to the primary coil. An output signal depending on a position of a coupling element may be induced in each secondary coil. An evaluator is configured to evaluate the output signals in order to evaluate a phase offset between the output signals. Further, the evaluator is configured to provide a sensor output signal indicating the position or change in position of the coupling element.

Claims

1. A sensor comprising:

a primary coil;

two secondary coils;

wherein an excitation signal may be applied to the primary coil and an output signal depending on a position of a coupling element may be induced in each secondary coil; and

an evaluator for evaluating the output signals of the secondary coils, wherein the evaluator is configured to evaluate a phase offset between the output signals, and to provide a sensor output signal proportional to the phase offset indicating the position or a change in position of the coupling element,

wherein the evaluator is configured to provide, at a first phase offset, a first sensor output signal representing a first position or change in position of the coupling element;

wherein the evaluator is configured to provide, at a second phase offset, a second sensor output signal representing a second position or change in position of the coupling element;

wherein the evaluator is configured to provide, at a third phase offset, a third sensor output signal representing a third position or change in position of the coupling element;

wherein in the case of a directly proportional sensor output signal, the third phase offset is greater than the second phase offset, and the third position or change in position is greater than the second position or change in position, and the second phase offset is greater than the first phase offset, and the second position or change in position is greater than the first position or change in position;

or

wherein in the case of an indirectly proportional sensor output signal, the third phase offset is greater than the second phase offset, and the third position or change in position is smaller than the second position or change in position and the second phase offset is greater than the first phase offset, and the second position or change in position is smaller than the first position or change in position.

2. The sensor according to claim 1,

wherein the first phase offset is offset by more than 25% of an overall measurement range from a center position of the overall measurement range to smaller phase shifts;

or

wherein the third phase offset is offset by more than 25% of an overall measurement range from a center position of the overall measurement range to greater phase shifts.

3. The sensor according to claim 2, wherein the overall measurement range is at least equal to a width of one of the secondary coils in the direction of a predetermined direction of movement of the coupling element or equal to a shortest distance between the two secondary coils.

4. The sensor according to claim 1, wherein the evaluator is implemented to acquire the output signal of the first secondary coil at a frequency that is equal to the frequency of the excitation signal, and the output signal of the second secondary coil at a frequency that is equal to the frequency of the excitation signal;

to process the first output signal and the second output signal such that based on a time offset between a feature of the first output signal and a feature of the second output signal the sensor output signal is determined.

5. The sensor according to claim 1, wherein the evaluator is further configured to determine a time offset between at least one output signal of one of the secondary coils and the excitation signal to provide an offset correction value.

6. The sensor according to claim 1, wherein the evaluator further comprises a time-to-digital converter that is configured to acquire the output signal of the first secondary coil at a frequency that is equal to the frequency of the excitation signal, and the output signal of the second secondary coil at a frequency that is equal to the frequency of the excitation signal;

to measure a time offset between an occurrence of a feature in the two output signals, and to output a digital value indicating the measured time, wherein the measured time correlates with the phase offset.

7. The sensor according to claim 1, wherein the evaluator further comprises a phase detector and a quotient determiner,

wherein the phase detector is configured to acquire the output signal of the first secondary coil at a frequency that is equal to the frequency of the excitation signal, and the output signal of the second secondary coil at a frequency that is equal to the frequency of the excitation signal, and to determine the time offset based on a multiplication process of the two output signals;

and

wherein the quotient determiner is configured to determine a quotient between the output signal of the first secondary coil and the output signal of the second secondary coil to provide an amplitude ratio signal.

8. The sensor according to claim 1, wherein the evaluator further comprises a signal transducer and a multiplier;

wherein the signal transducer is configured to acquire the output signal of the first secondary coil at a frequency that is equal to the frequency of the excitation signal, and the output signal of the second secondary coil at a frequency that is equal to the frequency of the excitation signal, and to emphasize a feature of the output signal of the first secondary coil and a feature of the output signal of the second secondary coil, and to provide a first transduced signal with the emphasized feature of the output signal of the first secondary coil and a second transduced signal with the emphasized feature of the output signal of the second secondary coil; and

wherein the multiplier is configured to provide a multiplication signal based on a multiplication of the first transduced signal and the second converted signal such that a direct component of the multiplication signal indicates the time offset.

9. The sensor according to claim 1, wherein the evaluator is configured to determine a phase of the first output signal and a phase of the second output signal and to determine the phase offset based on a difference between the phases.

10. The sensor according to claim 1, comprising

a substrate;

wherein the two secondary coils and the primary coil are arranged on the substrate;

wherein the secondary coils and the primary coils are planar coils; and

wherein terminals for the secondary coils and the primary coil are also arranged on the substrate.

11. The sensor according to claim 10, wherein the primary coil is arranged with respect to the two secondary coils such that turns of the primary coil enclose turns of the secondary coils.

12. The sensor according to claim 10,

wherein the substrate is a flexible substrate and wherein the flexible substrate is formed into a three-dimensional arrangement, wherein a surface of the three-dimensional arrangement comprising the two secondary coils and at least one part of the primary coil is not planar and adapted to a non-planar surface of the coupling element.

13. The sensor according to claim 1, wherein the coupling element comprises a metallic or ferromagnetic material.

14. The sensor according to claim 1, wherein the primary coil comprises an inductance of equal to or less than 500 mH or a secondary coil comprises an inductance of equal to or less than 500 mH.

15. The sensor according to claim 1, wherein one side of a first secondary coil and one side of a second secondary coil are connected to the same electric potential.

16. A device comprising a sensor according to claim 1 and further comprising a movable element connected to the coupling element such that a position of the coupling element is influenced by a position of the movable element.

17. A flexible circuit for a sensor, comprising:

a substrate;

a primary coil comprising primary coil leads;

two secondary coils comprising secondary coil leads;

wherein the primary coil and the two secondary coils are planar coils on the substrate;

wherein the two secondary coils are arranged next to each other;

wherein the primary coil is arranged with respect to the two secondary coils such that turns of the primary coil enclose turns of the secondary coils;

wherein the primary coil leads and the secondary coils leads are arranged on an elongate substrate part, wherein the elongate substrate part is integrally implemented with a coil substrate part on which the two secondary coils and the primary coil are arranged.

18. A method for operating a sensor comprising a primary coil, two secondary coils and a coupling element, comprising:

applying an excitation signal to the primary coil and inducing an output signal depending on a position of the coupling element in each secondary coil; and

evaluating the output signals of the secondary coils based on a phase offset between the output signals, and providing a sensor output signal indicating the position or a change in position of the coupling element;

providing, at a first phase offset, a first sensor output signal representing a first position or change in position of the coupling element;

providing, at a second phase offset, a second sensor output signal representing a second position or change in position of the coupling element;

providing, at a third phase offset, a third sensor output signal representing a third position or change in position of the coupling element;

such that in the case of a directly proportional sensor output signal, the third phase offset is greater than the second phase offset, and the third position or change in position is greater than the second position or change in position, and the second phase offset is greater than the first phase offset, and the second position or change in position is greater than the first position or change in position;

or

such that in the case of an indirectly proportional sensor output signal, the third phase offset is greater than the second phase offset, and the third position or change in position is smaller than the second position or change in position and the second phase offset is greater than the first phase offset, and the second position or change in position is smaller than the first position or change in position.

19. A computer program comprising a program code for performing a method according to claim 18 when the program runs on a computer.