Ultrasonic meter flow measurement monitoring system

• US 9,581,479 B2
• Filed: 10/21/2013
• Issued: 02/28/2017
• Est. Priority Date: 04/08/2013
• Status: Active Grant

• Current Assignee: CEESmaRT LLC
• Original Assignee: Western Energy Support & Technology, Inc.
• Inventors: Hanks, Ed, Kruger, Aaron, Lansing, John, Lawton, Laura, Tompkins, Rick
• Primary Examiner(s): Bui, Bryan
• Application Number:
  US14/058,815
• Publication Number:
  US 20140303909A1
• Time in Patent Office: 1,226 Days
• Field of Search: 702/47
• US Class Current: 1/1
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/68 by using thermal effects
• CPC Class Codes: G01F 1/86 Indirect mass flowmeters, e.g. measuring volume flow and density, temperature or pressure
• CPC Class Codes: G01F 15/024 involving digital counting
• CPC Class Codes: G01F 15/046 involving digital counting
• CPC Class Codes: G01F 25/10 of flowmeters
• CPC Class Codes: G01F 25/13 using a reference counter

Abstract

The present invention provides an automated meter station monitoring system for a fluid comprising a processor having algorithms for verifying performance of a fluid flow measurement system. A pressure sensor is operatively connected to the processor to measure the pressure of the fluid. A temperature sensor is operatively connected to the processor to measure the temperature of the fluid. A gas chromatograph is operatively connected to the processor to monitor changes in gas composition and chromatograph response factors of the fluid. An ultrasonic meter is operatively connected to the processor to monitor the velocity of the fluid, speed of sound of the fluid, and meter diagnostics. A flow computer is operatively connected to the processor to record pressure of the fluid, record temperature of the fluid, record gas composition of the fluid, calculate compressibility ratio of the fluid, calculate standard flow rate of the fluid, and calculate energy rate of the fluid.

Claims

1. An automated meter station monitoring system for a fluid comprising:

a processor having algorithms for verifying performance of a fluid flow measurement system;

a pressure sensor operatively connected to said processor, said pressure sensor measuring the pressure of the fluid;

a temperature sensor operatively connected to said processor, said temperature sensor measuring the temperature of the fluid;

a gas chromatograph operatively connected to said processor, said gas chromatograph monitoring changes in gas composition and chromatograph response factors of the fluid;

an ultrasonic meter operatively connected to said processor, said ultrasonic meter making at least one measurement of the velocity of the fluid, speed of sound of the fluid, actual flow rate of the fluid, and meter diagnostics; and

a flow computer operatively connected to said processor, said flow computer recording pressure of the fluid, recording temperature of the fluid, recording gas composition of the fluid, calculating compressibility ratio of the fluid, calculating standard flow rate of the fluid, and calculating energy flow rate of the fluid;

wherein the processor calculates at least one of the following parameters;

velocity of the fluid, compressibility ratio of the fluid, actual flow rate of the fluid, standard flow rate of the fluid, speed of sound of the fluid, and energy flow rate of the fluid;

wherein the processor compares one or more of said parameters to one or more corresponding parameters measured by the ultrasonic meter or the flow computer or the gas chromatograph to verify the performance of the fluid flow measurement system;

wherein the processor calculates the energy flow rate of the fluid based on the standard flow rate calculated by the flow computer and a heating value measured by the gas chromatograph; and

wherein the processor monitors a difference between the energy flow rate of the fluid calculated by the flow computer and the energy flow rate calculated by the processor.

2. The automated meter station monitoring system according to claim 1, wherein the ultrasonic meter comprises an array of ultrasonic transducers and receivers, said array of ultrasonic transducers and receivers producing fluid velocity measurements of the fluid and fluid speed of sound measurements of the fluid.

3. The automated meter station monitoring system according to claim 2, wherein the ultrasonic meter further comprises a digital output signal, said digital output signal being read as a digital input signal to the monitoring system.

4. The automated meter station monitoring system according to claim 1, further comprising a diagnostic alarm, said diagnostic alarm triggering an alarm based on a result of the comparison between one or more of the parameters calculated by the processor and one or more of the corresponding parameters measured by the ultrasonic meter or the flow computer.

5. The automated meter station monitoring system according to claim 4, further comprising a speed of sound alarm, said speed of sound alarm triggering an alarm based on a difference between the speed of sound of the fluid calculated by the processor and the speed of sound of the fluid measured by the ultrasonic meter.

6. The automated meter station monitoring system according to claim 5, further comprising a flow rate alarm, said flow rate alarm triggering an alarm based on a difference between the actual flow rate of the fluid calculated by the processor and the actual flow rate of the fluid measured by the ultrasonic meter, or a difference between the standard flow rate of the fluid calculated by the processor and the standard flow rate calculated by the flow computer.

7. The automated meter station monitoring system according to claim 6, further comprising a pressure alarm, said pressure alarm triggering an alarm based on a difference between the pressure of the fluid measured by the pressure sensor and the pressure of the fluid recorded by the flow computer.

8. The automated meter station monitoring system according to claim 7, further comprising a temperature alarm, said temperature alarm triggering an alarm based on a difference between the temperature of the fluid measured by the temperature sensor and the temperature of the fluid recorded by the flow computer.

9. The automated meter station monitoring system according to claim 1,

wherein the ultrasonic meter measures multiple path velocities of the fluid, and an average velocity of the fluid;

wherein the processor calculates an average velocity of the fluid based on the multiple path velocities of the fluid measured by the ultrasonic meter; and

wherein the processor monitors a difference between the average velocity of the fluid measured by the ultrasonic meter and the average velocity of the fluid calculated by the processor.

10. The automated meter station monitoring system according to claim 9,

wherein the processor calculates an actual flow rate of the fluid by multiplying the average velocity of the fluid measured by the ultrasonic meter and a radius of the ultrasonic meter;

and

wherein the processor monitors a difference between the actual flow rate of the fluid measured by the ultrasonic meter and the actual flow rate calculated by the processor.

11. The automated meter station monitoring system according to claim 1,

wherein the processor calculates the compressibility ratio of the fluid based on the gas composition of the fluid measured by the gas chromatograph, the temperature of the fluid measured by the temperatures sensor, and the pressure of the fluid measured by the pressure sensor;

and

wherein the processor monitors a difference between the compressibility ratio of the fluid calculated by the flow computer and the compressibility ratio calculated by the processor.

12. A method for automated monitoring of a fluid flow measurement system, the method comprising:

providing a processor having algorithms for verifying the performance of a fluid flow measurement system;

providing a pressure sensor operatively connected to said processor, said pressure sensor measuring the pressure of the fluid;

providing a temperature sensor operatively connected to said processor, said temperature sensor measuring the temperature of the fluid;

providing a gas chromatograph operatively connected to said processor, said gas chromatograph monitoring the gas composition of the fluid and the chromatograph calibration response factors;

providing an ultrasonic meter operatively connected to said processor, said ultrasonic meter making at least one measurement of the velocity of the fluid, speed of sound of the fluid, actual flow rate of the fluid, and meter diagnostics; and

providing a flow computer operatively connected to said processor, said flow computer recording pressure of the fluid, recoding temperature of the fluid, and recording gas composition of the fluid;

calculating, by the flow computer, compressibility ratio of the fluid;

calculating, by the flow computer, actual flow rate and a standard flow rate of the fluid;

calculating, by the flow computer, energy rate of the fluid;

calculating, by the processor, at least one of the following parameters;

velocity of the fluid, compressibility ratio of the fluid, actual flow rate of the fluid, standard flow rate of the fluid, speed of sound of the fluid, and energy flow rate of the fluid; and

comparing, by the processor, one or more of said parameters to one or more corresponding parameters measured by the ultrasonic meter or the flow computer to verify the performance of the fluid flow measurement system;

calculating, by the processor, the energy flow rate of the fluid based on the standard flow rate calculated by the flow computer and a heating value measured by the gas chromatograph; and

monitoring, by the processor, a difference between the energy flow rate of the fluid calculated by the flow computer and the energy flow rate calculated by the processor.

13. The method according to claim 12, further comprising:

polling the ultrasonic meter for individual path velocities of the fluid;

calculating, by the processor, a calculated average fluid velocity of the fluid from the ultrasonic meter using an algorithm; and

monitoring a difference between an outputted fluid velocity of the fluid from the ultrasonic meter and the calculated average velocity of the fluid.

14. The method according to claim 12, further comprising:

polling the ultrasonic meter for an average fluid velocity of the fluid and the actual flow rate of the fluid;

calculating, by the processor, a calculated actual flow rate of the fluid using the average fluid velocity of the fluid from the ultrasonic meter and a meter diameter; and

monitoring a difference between an actual flow rate of the fluid from the ultrasonic meter and the calculated actual flow rate of the fluid.

15. The method according to claim 12, further comprising:

polling the ultrasonic meter for an actual flow rate of the fluid; and

monitoring a difference between the actual flow rate of the fluid registered in the ultrasonic meter and the actual flow rate calculated by the fluid in the flow computer.

16. The method according to claim 12, further comprising:

polling the flow computer for a pressure measurement used by the flow computer in the standard flow rate calculation of the fluid;

polling the flow computer for a temperature measurement used by the flow computer in the standard flow rate calculation of the fluid; and

monitoring a difference between the pressure registered by the flow computer and the temperature registered by the flow computer compared to the pressure measured by the pressure sensor and the temperature measured by the temperature sensor recorded by the monitoring system.

17. The method according to claim 12, further comprising:

polling the gas chromatograph for the gas composition of the fluid;

polling the flow computer for a pressure of the fluid;

polling the flow computer for a temperature of the fluid;

wherein the calculating of the compressibility ratio by the processor comprises calculating the compressibility ration based on the pressure of the fluid, temperature of the fluid and gas composition of the fluid polled from the flow computer; and

monitoring a difference between the compressibility ratio of the fluid calculated by the flow computer and the compressibility ratio of the fluid calculated by the processor.

18. The method according to claim 12, further comprising:

polling the flow computer for an actual flow rate of the fluid;

polling the flow computer for a pressure of the fluid;

polling the flow computer for a temperature of the fluid;

polling the flow computer for a compressibility ratio of the fluid;

polling the flow computer for a standard flow rate of the fluid;

recalculating, by the processor, a calculated standard flow rate of the fluid using pressure of the fluid, temperature of the fluid, compressibility ratio of the fluid and the actual flow rate of the fluid polled from the flow computer; and

monitoring a difference between a standard flow rate of the fluid calculated by the flow computer and a calculated standard flow rate of the fluid calculated by the processor.

19. The method according to claim 12, further comprising:

polling the gas chromatograph for a heating value of the fluid;

polling the flow computer for a standard flow rate of the fluid;

polling the flow computer for an energy flow rate of the fluid;

calculating, by the processor, a calculated energy flow rate of the fluid by multiplying the standard flow rate of the fluid by the heating value of the fluid; and

monitoring a difference between the calculated energy flow rate of the fluid by the flow computer and the energy flow rate of the fluid calculated by the processor.

20. The method according to claim 12, further comprising:

polling the ultrasonic meter for an average speed of sound of the fluid;

polling the gas chromatograph for a gas composition of the fluid;

polling the flow computer for a pressure of the fluid;

polling the flow computer for a temperature of the fluid;

calculating, by the processor, an average speed of sound of the fluid using the pressure of the fluid, temperature of the fluid and gas composition of the fluid; and

monitoring a difference between the average speed of sound of the fluid reported by the ultrasonic meter and the speed of sound of the fluid calculated by the processor.

21. The method according to claim 12, further comprising:

polling the ultrasonic meter for diagnostic information, said diagnostic information for at least one ultrasonic path including gains, signal to noise ratio, percent of accepted pulses, turbulence, velocity of the fluid, and speed of sound of the fluid; and

monitoring the diagnostics for at least one ultrasonic path including gains, signal to noise ratio, percent of accepted pulses, turbulence, velocity of the fluid, and speed of sound of the fluid, calculating velocity and speed of sound ratios, and monitoring the calculated ratios and relationships to detect conditions causing measurement uncertainty.

22. The method according to claim 12, further comprising:

polling the gas chromatograph for response factors; and

monitoring changes in response factors over time.

23. The method according to claim 12, further comprising:

polling the ultrasonic meter for a metrological checksum; and

monitoring value of the metrological checksum for changes.