Class I and class II modular wiring system

• US 9,583,923 B2
• Filed: 03/15/2013
• Issued: 02/28/2017
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Original Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Inventors: Westrick, Richard L. Jr.
• Primary Examiner(s): Thompson, Timothy
• Assistant Examiner(s): Robinson, Krystal
• Application Number:
  US13/832,857
• Publication Number:
  US 20140262423A1
• Time in Patent Office: 1,446 Days
• Field of Search: 741/03, 315/56, 174/113.R, 174/103, 174/133.B
• US Class Current: 1/1
• CPC Class Codes: H02G 3/0481 with a circular cross-section H02G3/0468, H02G3/0475 take precedence

Abstract

A modular wiring system carries different types or classes of wiring in a single cable. The modular wiring system includes two conduits, one inside the other. The outer conduit is a Class I conduit and the inner conduit is a Class II conduit. The Class II wiring is carried in the inner conduit and the Class I wiring is carried between the inner conduit and the outer conduit. The outer conduit may be any type of material that is approved for Class I. The inner conduit meets the same voltage rating as the outer conduit. The inner conduit may include a non-conductive outer surface and an inner metallic sheath. The inner metallic sheath is grounded and provides separation between the Class I and Class II conductors.

Claims

1. A cable comprising:

an outer conduit, wherein the outer conduit has a voltage rating of approximately 600 volts;

an inner conduit located inside the outer conduit, wherein the inner conduit comprises a non-conductive outer sheath having a voltage rating of approximately 600 volts, and an inner metallic sheath;

a plurality of conductors located between the inner conduit and the outer conduit, wherein;

one of the plurality of conductors located between the inner conduit and the outer conduit is a grounding wire,

at least two additional conductors of the plurality of conductors located between the inner conduit and the outer conduit are capable of carrying line voltage, and

at least one of the additional conductors located between the inner conduit and the outer conduit has a diameter of approximately 12 American Wire Gauge (AWG); and

a plurality of conductors located within the inner conduit, wherein;

one of the plurality of conductors located within the inner conduit is a drain wire.

2. The cable of claim 1, wherein another one of the plurality of conductors located within the inner conduit is a low-voltage conductor capable of carrying 0-10V control signals.

3. The cable of claim 1, wherein another one of the plurality of conductors located within the inner conduit has a diameter of approximately 18 AWG.

4. The cable of claim 1, wherein the plurality of conductors located within the inner conduit includes a twisted pair.

5. The cable of claim 1, wherein the plurality of conductors located within the inner conduit includes a non-twisted pair.

6. The cable of claim 1, wherein the plurality of conductors located within the inner conduit includes at least one fiber optic conductor.

7. The cable of claim 1, wherein the drain wire is grounded at one end of the cable and the grounding wire is grounded at both ends of the cable.

8. The cable of claim 1, wherein the outer conduit is a flexible metal-clad conduit.

9. The cable of claim 1, wherein another one of the plurality of conductors located between the inner conduit and the outer conduit is a high-voltage conductor.

10. The cable of claim 1, wherein the non-conductive outer sheath comprises a polyvinyl chloride (PVC) material that has a voltage rating of approximately 600 volts.

11. The cable of claim 1, wherein a cross-sectional area of each of the plurality of conductors located between the inner conduit and the outer conduit is larger than a cross-sectional area of each of the plurality of conductors located within the inner conduit.

12. The cable of claim 1, wherein the inner conduit is flexible.

13. A cable comprising:

an outer conduit, wherein the outer conduit has a voltage rating of approximately 600 volts;

an inner conduit located inside the outer conduit;

a plurality of conductors located between the inner conduit and the outer conduit, wherein at least two of the plurality of conductors are capable of carrying line voltage; and

a plurality of conductors located within the inner conduit, wherein the plurality of conductors located within the inner conduit carry control signals,

wherein at least one of the plurality of conductors capable of carrying line voltage located between the inner conduit and the outer conduit has a diameter of approximately 12 American Wire Gauge (AWG);

wherein the inner conduit comprises a non-conductive outer sheath having a voltage rating of approximately 600 volts, and an inner metallic sheath, the outer and inner sheaths separating the plurality of conductors located within the inner conduit from the plurality of conductors located between the inner conduit and the outer conduit.

14. The cable of claim 13, wherein the plurality of conductors located within the inner conduit includes a twisted pair and a drain wire.

15. The cable of claim 13, wherein the plurality of conductors located within the inner conduit includes a non-twisted pair and a drain wire.

16. The cable of claim 13, wherein the plurality of conductors located within the inner conduit includes at least one fiber optic conductor.

17. The cable of claim 13, wherein the plurality of conductors located within the inner conduit includes a drain wire and wherein the inner metallic sheath of the inner conduit contacts the drain wire at a plurality of points along a length of the cable.

18. The cable of claim 17, wherein the drain wire is grounded at one end of the cable and the grounding wire is grounded at both ends of the cable.

19. The cable of claim 13, wherein the outer conduit is a flexible metal-clad conduit.

20. The cable of claim 13, wherein the outer sheath of the inner conduit comprises a polyvinyl chloride (PVC) material that has a voltage rating of approximately 600 volts.

21. The cable of claim 13, wherein the inner conduit is flexible.

22. The cable of claim 13, wherein the inner conduit is configured to carry the plurality of conductors, each conductor having a diameter of either approximately 12 AWG or approximately 18 AWG.

23. A method for connecting one end point with another endpoint using a modular wiring system, wherein the modular wiring system carries a plurality of conductors, each conductor having a diameter of between approximately 12 AWG and approximately 18 AWG, the method comprising:

connecting a plurality of low voltage conductors to each endpoint, wherein the low voltage conductors are located within an inner conduit, wherein at least one of the plurality of low voltage conductors has a diameter of approximately 18 AWG, and wherein the inner conduit comprises a non-conductive outer sheath having a voltage rating of approximately 600 volts, and an inner metallic sheath;

connecting a drain wire to each endpoint, wherein the drain wire is located within the inner conduit;

connecting a plurality of line voltage conductors to each endpoint, wherein the line voltage conductors are located between an outer conduit having a voltage rating of approximately 600 volts and the inner conduit, and wherein at least one of the plurality of line voltage conductors has a diameter of approximately 12 AWG; and

connecting a grounding wire to each endpoint, wherein the grounding wire is located between the outer conduit and the inner conduit.

24. The method of claim 23, wherein connecting a plurality of low voltage conductors to each endpoint comprises:

connecting one end of the low voltage conductors to a dimmer and connecting another end of the low voltage conductors to a light fixture.

25. The method of claim 23, wherein connecting a plurality of line voltage conductors to each endpoint comprises:

connecting one end of the line voltage conductors to a switch and connecting another end of the line voltage conductors to a light fixture.

26. The method of claim 23, wherein connecting a drain wire to each endpoint, further comprises grounding the drain wire at one of the endpoints.