Limiting the effects of faults in a data center

• US 9,583,936 B1
• Filed: 07/23/2012
• Issued: 02/28/2017
• Est. Priority Date: 07/23/2012
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Bryan, David E., Wishman, Max J., Stevens, Richard Arvel
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): Ly, Xuan
• Application Number:
  US13/555,372
• Time in Patent Office: 1,681 Days
• Field of Search: 361/63
• US Class Current: 1/1
• CPC Class Codes: H02H 3/033 with several disconnections in a preferential order, e.g. following priority of the users, load repartitionH02H3/06 takes precedence
• CPC Class Codes: H02H 3/32 involving comparison of the voltage or current values at corresponding points in different conductors of a single system, e.g. of currents in go and return conductors
• CPC Class Codes: H02H 7/22 for distribution gear, e.g. bus-bar systems; for switching devices detecting mechanical or electrical defects in gas-insulated switchgears H02B13/065
• CPC Class Codes: H02H 7/267 for parallel lines and wires
• CPC Class Codes: H02H 7/30 Staggered disconnection

Abstract

A data center includes one or more racks, computing devices mounted in the racks, and an electrical power system. The electrical power system supplies power to the computing devices in the racks. The electrical power system includes one or more rack power distribution units (PDUs) and one or more floor power distribution units (PDUs) or power panels. The rack PDUs include rack-level circuit protection devices that protect the computing devices receiving power from the rack PDU from overcurrent conditions. The floor PDUs or power panels include floor-level circuit protection devices that protect the computing devices from overcurrent conditions. The rack-level circuit protection devices have a faster response time than the floor-level circuit protection devices.

Claims

1. A data center, comprising:

one or more racks;

two or more computing devices mounted in at least one of the racks; and

an electrical power system configured to supply power to at least some of the computing devices in the rack, the electrical power system comprising;

one or more rack power distribution units (PDUs) in at least one of the racks, wherein at least one of the rack PDUs is configured to distribute electrical power to at least part of the computing devices in at least one of the racks; and

one or more floor power distribution units (PDUs) or power panels configured to distribute power to at least one of the rack PDUs,

wherein at least one of the rack PDUs comprises one or more rack-level circuit protection devices configured to protect at least two of the computing devices receiving power from the rack PDU from overcurrent conditions,

wherein at least one of the floor PDUs or power panels comprises a floor-level circuit protection device configured to protect the at least two computing devices from overcurrent conditions,

wherein at least one of the rack-level circuit protection devices is configured to have a faster response time than the floor-level circuit protection device.

2. The data center of claim 1, wherein at least one of the rack PDUs comprises two or more rack-level circuit protection devices, wherein each of at least two of the rack-level circuit protection devices is configured to protect a different set of computing devices, wherein at least one of the floor-level circuit protection devices is upstream from the at least two rack-level circuit protection devices, wherein each of the at least two rack-level circuit protection devices has a faster response time than the at least one floor-level circuit protection device.

3. The data center of claim 1, wherein at least one of the rack-level circuit protection devices is configured to detect an imbalance between two or more power lines, wherein the at least one rack-level circuit protection device is configured to interrupt power to a set of electrical systems in response to an imbalance that exceeds a predetermined threshold.

4. The data center of claim 1, wherein at least one of the rack-level circuit protection devices is configured to detect an imbalance between two or more power lines and to detect a magnitude of current in at least one power line, wherein the at least one rack-level circuit protection device is configured to interrupt power to a set of electrical systems in response to an imbalance that exceeds a predetermined threshold or in response to a magnitude of current that exceeds a predetermined threshold.

5. The data center of claim 1, further comprising one or more computing device-level circuit protection devices, wherein each of at least one of the computing device-level circuit protection devices is configured to protect electrical components in one of the computing devices receiving power from at least one of the rack PDUs, wherein the at least one circuit protection device at the computing device-level has a faster response time than a rack-level circuit protection device upstream from the computing device-level circuit protection device.

6. A system comprising:

one or more racks;

two or more electrical systems mounted in at least one of the racks; and

an electrical power system configured to supply power to at least some of the electrical systems in the rack via a power distribution chain, the electrical power system comprising;

one or more first-level circuit protection devices at a first level in the power distribution chain, wherein at least one of the one or more first-level circuit protection devices is configured to protect at least one of the electrical systems from overcurrent conditions; and

one or more second-level circuit protection devices at a second level in the power distribution chain, wherein at least one of the second-level circuit protection devices is configured to protect the at least one electrical system from overcurrent conditions,

wherein the first level in the power distribution chain is upstream from the second level in the power distribution chain, wherein the at least one of the second-level circuit protection devices at the second level is configured to have a faster response time than the at least one first-level circuit protection device at the first level.

7. The system of claim 6, wherein the one or more second-level circuit protection devices comprise two or more second-level circuit protection devices, wherein each of at least two of the second-level circuit protection devices is configured to protect a different set of electrical systems, wherein at least one of first-level circuit protection devices is upstream from the at least two second-level circuit protection devices, wherein each of the at least two second-level circuit protection devices has a faster response time than the at least one first-level circuit protection device.

8. The system of claim 6, wherein each of the at least two second-level circuit protection devices is configured to detect an imbalance between two or more power lines, wherein each of the at least two second-level circuit protection devices is configured to interrupt power to a set of electrical systems in response to an imbalance that exceeds a predetermined threshold.

9. The system of claim 6, wherein each of the at least two second-level circuit protection devices is configured to detect a magnitude of current in at least one power line, wherein each of the at least two second-level circuit protection devices is configured to interrupt power to a set of electrical systems in response to a magnitude of current that exceeds a predetermined threshold.

10. The system of claim 6, wherein each of the at least two second-level circuit protection devices is configured to detect an imbalance between two or more power lines and to detect a magnitude of current in at least one power line, wherein the at least one at least two second-level circuit protection devices is configured to interrupt power to a set of electrical systems in response to an imbalance that exceeds a predetermined threshold or in response to a magnitude of current that exceeds a predetermined threshold.

11. The system of claim 6, wherein the at least two second-level circuit protection devices each comprise an electronic circuit protection device comprising an active circuit configured to detect at least one of an imbalance between two or more power lines or a magnitude of current in at least one power line, wherein the at least one first-level circuit protection device comprises a thermal-magnetic circuit breaker or a mechanical circuit breaker.

12. The system of claim 6, wherein the at least two second-level circuit protection devices each comprise a residual current device.

13. The system of claim 6, wherein at least one of the second-level circuit protection devices is configured to trip power including a hot line and a neutral line.

14. The system of claim 6, wherein at least one of the second-level circuit protection devices is configured to trip power including two or more phase lines.

15. The system of claim 6, further comprising one or more third-level circuit protection devices at third level in the power distribution chain, wherein at least one of the third-level circuit protection devices is configured to protect the at least one electrical system.

16. The system of claim 15, wherein the third level is downstream in the power distribution chain from the second level, wherein the at least one third-level circuit protection device has a faster response time than a second-level circuit protection device upstream from the third-level circuit protection device.

17. The system of claim 6, wherein the first level is a floor level and the second-level is a rack level.

18. The system of claim 6, wherein the first level is a rack-level and the second level is at a power supply unit-level.

19. The system of claim 18, wherein the at least one second-level circuit protection device at in a power supply unit for the at least one electrical system.

20. The system of claim 18, wherein the at least one second-level circuit protection device is external to a power supply unit for the at least one electrical system.

21. A method of limiting the effects of faults in a system, comprising:

providing a first circuit protection device at a first level in a power distribution chain of an electrical power system that distributes power to electrical systems, wherein the first circuit protection device is configured to protect at least one of the electrical systems from overcurrent conditions,

providing a second circuit protection device at a second level in the power distribution chain, wherein the second circuit protection device is configured to protect the at least one electrical system from overcurrent conditions,

wherein the first level in the power distribution chain is upstream from the second level in the power distribution chain, wherein the second circuit protection device at the second level is configured to have a faster response time than the first circuit protection device at the first level.

22. The method of claim 21, further comprising shutting down the at least one electrical system by triggering the second-level circuit protection device, wherein second-level circuit protection device is triggered without triggering the first level overprotection device.

23. The method of claim 21, wherein the second circuit protection device at the second level is configured to detect an imbalance between two or more power lines and to detect a magnitude of current in at least one power line, wherein the second circuit protection device is configured to interrupt power to a set of electrical systems in response to an imbalance that exceeds a predetermined threshold or in response to a magnitude of current that exceeds a predetermined threshold.

24. The method of claim 21, wherein the first level is a floor level and the second-level is a rack level.

25. The method of claim 21, wherein the second level is a floor level and the first level is upstream from the floor level.

26. The method of claim 21, wherein the first level is a rack-level and the second level is at a power supply unit-level.

27. A computing system, comprising:

a chassis;

one or more circuit board assemblies coupled to the chassis;

a power supply unit coupled to the chassis, wherein the power supply unit is configured to supply power to electrical components on at least one of the circuit board assemblies; and

a computing device-level circuit protection device coupled to the power supply unit, wherein the circuit protection device is configured to protect electrical components on the at least one circuit board assembly,

wherein the computing device-level circuit protection device is configured to have a faster response time than at least one upstream circuit protection device.

28. The computing system of claim 27, wherein the computing device-level circuit protection device comprises a circuit breaker.

29. The computing system of claim 27, wherein the computing device-level circuit protection device is inside a chassis for the power supply unit.

30. The computing system of claim 27, wherein the computing device-level circuit protection device is external to a chassis for the power supply unit.