Segmentally rigid suture and suturing technique

• US 9,585,654 B2
• Filed: 04/30/2013
• Issued: 03/07/2017
• Est. Priority Date: 05/01/2012
• Status: Active Grant

• Current Assignee: Dean & Webb, LLC
• Original Assignee: Dean & Webb, LLC
• Inventors: Dean, John C., Webb, Jonathan H.
• Primary Examiner(s): FISHBACK, ASHLEY LAUREN
• Application Number:
  US13/874,243
• Publication Number:
  US 20130296893A1
• Time in Patent Office: 1,407 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0491 Sewing machines for surgery
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/0406 Pledgets
• CPC Class Codes: A61B 2017/0408 Rivets
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: A61B 2017/0464 for soft tissue
• CPC Class Codes: A61B 2017/06176 with protrusions, e.g. barbs

Abstract

The suture device of the present disclosure disposes rigid components on suture, enabling the device to resist tensile and compressive loads and to protect soft tissue from suture pull-through. The suture device generally comprises of at least one rigid segment as well as a standard high tensile strength suture to create a segmentally rigid suture device. The at least one rigid segment may be comprised of any of a number of materials that are appropriate for use in the human body and provide the desired strength and stiffness for a particular application. Although the segmentally rigid suture device could be used with any prior art suture configuration, a grip stitch, a knot tying grip stitch, a straight-line grip stitch, and a reverse straight-line grip stitch suture configuration are described.

Claims

1. A suture device for affixing soft tissue with a stitch having at least one suture pass into the soft tissue, the device comprising:

a suture composed of a suture material; and

at least one segment disposed on the suture and composed of a second material, the at least one segment being at least longitudinally rigid,

the at least one segment embedded in an external portion of the suture passing over an exterior of the at least one segment,

the at least one segment affixed to an internal portion of the suture passing through the at least one segment,

the suture comprising at least one retention feature disposed on a length of the suture, the at least one retention feature limiting a position of the at least one segment on the length of the suture,

the at least one segment configured to be disposed adjacent an outside surface of the soft tissue in the stitch adjacent the at least one suture pass,

the at least one segment configured to support the suture device against the outside surface of the soft tissue and a compressive load on the soft tissue by the suture at the at least one suture pass.

2. The device of claim 1, wherein the second material of the at least one segment is the same as the suture material.

3. The device of claim 1, wherein the second material comprises metal, titanium, plastic, polyethylene, thermoplastic, an orthopedic plastic, polyoxymethylene, polyether ether ketone, bioabsorbable material, biologic material, allograft bone, ceramic, or a combination thereof.

4. The device of claim 1, wherein the at least one segment defines an internal passage through which at least a portion of the suture material passes.

5. The device of claim 4, wherein the at least one segment crimps onto the portion of the suture material passing through the internal passage.

6. The device of claim 1, wherein the external portion of the suture material of the suture surrounds the at least one segment.

7. The device of claim 1, wherein the stitch has at least two passes into the soft tissue;

wherein the at least one segment is disposed adjacent the outside surface of the soft tissue in the stitch between the at least two suture passes; and

wherein the at least one segment supports the suture device against the outside surface of the soft tissue and limits the compressive load on the soft tissue by the suture between the at least two suture passes.

8. The device of claim 7, wherein to limit the compressive load on the soft tissue, the at least one segment limits a first portion of the suture for a first of the at least two suture passes at a first end of the at least one segment from moving toward a second portion of the suture for a second of the at least two suture passes at a second end of the at least one segment.

9. The device of claim 1, wherein at least a portion of the suture in the stitch is disposed against the at least one segment;

and wherein the at least one segment limits movement of the portion of the suture against the soft tissue.

10. The device of claim 1, wherein the at least one segment comprises a first segment disposed at a first point on the suture and a second segment disposed at a second point on the suture, the first and second segments separated by a length of the suture.

11. The suture device of claim 1, wherein the internal portion of the suture comprises a core of the suture;

and wherein the external portion of the suture comprises a sheath of the suture disposed about the core.

12. The suture device of claim 1, wherein the at least one retention feature disposed on the internal portion of the suture is engageable against an internal passage of the at least one segment through which the internal portion of the suture passes.

13. The suture device of claim 1, wherein the at least one retention feature comprises a loop formed in the internal portion of the suture and passing through an internal passage and around the exterior of the at least one segment.

14. A method of repairing soft tissue, comprising:

providing a suture device having a suture and at least one segment, the suture composed of a suture material, the at least one segment composed of a second material and being at least longitudinally rigid, the at least one segment embedded in an external portion of the suture passing over an exterior of the at least one segment and affixed to an internal portion of the suture passing through the at least one segment, the suture comprising at least one retention feature disposed on a length of the suture, the at least one retention feature limiting a position of the at least one segment on the length of the suture;

forming a loop with the suture device by passing the suture through the soft tissue at first suture points;

passing at least one end of the suture through the soft tissue at a second suture point;

passing the at least one end of the suture through the formed loop; and

limiting a compressive load on the soft tissue by the suture between at least one of the first suture points and the second suture point by positioning the at least one segment disposed on the suture device against an outside surface of at least one side of the soft tissue between the first and second suture points.

15. The method of claim 14, wherein passing the suture through the soft tissue at the first suture points comprises passing the at least one end of the suture through the soft tissue.

16. The method of claim 14, wherein positioning the at least one segment disposed on the suture device against the outside surface of the at least one side of the soft tissue between the first and second suture points comprises:

adding the at least one segment in place on the suture of the suture device;

or

having the at least one segment already added in place on the suture of the suture device.

17. The method of claim 14, wherein passing the at least one end of the suture device through the soft tissue at the second suture point comprises passing both of the ends of the suture through the soft tissue at one or more of the second suture point;

and wherein passing the at least one end of the suture through the formed loop comprises passing both of the ends of the suture through the formed loop.

18. The method claim 17, wherein passing both of the ends of the suture through the soft tissue comprises using a suture shuttling device to pass the suture.

19. The method of claim 17, wherein the suture device has first and second segments of the at least one segment;

and wherein limiting the compressive load comprises limiting the compressive load on the soft tissue by the suture between both of the first suture points and the one or more second suture points by positioning the first and second segments disposed on the suture device against the outside surface of the at least one side of the soft tissue between the first and second suture points.

20. The method of claim 17, wherein the suture device has first and second segments of the at least one segment;

and wherein limiting the compressive load comprises;

limiting the compressive load on the soft tissue by the suture between the first suture point and the one or more second suture points by positioning the first segment disposed on the suture device against the outside surface of a first of the at least one side of the soft tissue between the first and second suture points; and

limiting the compressive load on the soft tissue by the suture between the first suture point and the one or more second suture points by positioning the second segment disposed on the suture device against the outside surface of a second of the at least one side of the soft tissue between the first and second suture points.

21. The method of claim 17, further comprising:

passing at least a portion of the suture in the stitch over the at least one segment; and

limiting movement of the portion of the suture against the soft tissue with the at least one segment.

22. The method of claim 14, further comprising affixing the suture to bone.

23. A method of repairing soft tissue, comprising:

providing a suture device having a suture and at least one segment, the suture composed of a suture material, the at least one segment composed of a second material and being at least longitudinally rigid, the at least one segment embedded in an external portion of the suture passing over an exterior of the at least one segment and affixed to an internal portion of the suture passing through the at least one segment, the suture comprising at least one retention feature disposed on a length of the suture, the at least one retention feature limiting a position of the at least one segment on the length of the suture;

forming a loop with the suture by passing ends of the suture through soft tissue at one or more first suture points;

passing the ends of the suture through the formed loop; and

limiting a compressive load on the soft tissue by the suture between the one or more first suture points and the formed loop by positioning the at least one segment disposed on the suture device against an outside surface of at least one side of the soft tissue between the one or more first suture points and the formed loop.

24. The method claim 23, wherein passing the ends of the suture through the soft tissue comprises using a suture shuttling device to pass the suture.

25. The method of claim 23, further comprising:

passing the ends of the suture through the soft tissue at one or more second suture points before passing the ends of the suture through the formed loop;

wherein limiting the compressive load comprises limiting the compressive load on the soft tissue by the suture between the first and second suture points by positioning the at least one segment disposed on the suture device against the outside surface of the at least one side of the soft tissue between the first and second suture points.

26. The method of claim 25, wherein the suture device has first and second of the at least one segment;

and wherein limiting the compressive load comprises;

limiting the compressive load on the soft tissue by the suture between the first suture point and the one or more second suture points by positioning the first segment disposed on the suture device against the outside surface of a first of the at least one side of the soft tissue between the first and second suture points; and

limiting the compressive load on the soft tissue by the suture between the first suture point and the one or more second suture points by positioning the second segment disposed on the suture device against the outside surface of a second of the at least one side of the soft tissue between the first and second suture points.

27. A method of repairing soft tissue, comprising:

providing a suture device having a suture and at least one segment, the suture composed of a suture material, the at least one segment composed of a second material and being at least longitudinally rigid, the at least one segment embedded in an external portion of the suture passing over an exterior of the at least one segment and affixed to an internal portion of the suture passing through the at least one segment, the suture comprising at least one retention feature disposed on a length of the suture, the at least one retention feature limiting a position of the at least one segment on the length of the suture;

passing ends of the suture through the soft tissue at first and second suture points; and

limiting a compressive load on the soft tissue by the suture between the first and second suture points by positioning the at least one segment disposed on the suture device against an outside surface of at least one side of the soft tissue between the first and second suture points.

28. A method of repairing soft tissue, comprising:

providing a suture device having a suture and at least one segment, the suture composed of a suture material, the at least one segment composed of a second material and being at least longitudinally rigid, the at least one segment embedded in an external portion of the suture passing over an exterior of the at least one segment and affixed to an internal portion of the suture passing through the at least one segment the suture comprising at least one retention feature disposed on a length of the suture, the at least one retention feature limiting a position of the at least one segment on the length of the suture;

making a simple stitch in soft tissue at a first suture point with the suture,

making a mattress stitch through the soft tissue at second and third suture points with a separate suture piece tied over the suture from the simple stitch; and

limiting a compressive load on the soft tissue by the suture between the first suture point and the mattress stitch by positioning the at least one segment disposed on the suture device against an outside surface of at least one side of the soft tissue between the first suture point and the mattress stitch.

29. The method of claim 28, wherein the separate suture piece comprises another suture device having a suture and at least one other segment, the method further comprising:

limiting another compressive load on the soft tissue by the separate suture piece between the second and third suture points by positioning the other at least one segment of the other suture device against an outside surface of another side of the soft tissue between the second and third suture points.