Monitoring operating condition of automatic elevator door

• US 9,586,790 B2
• Filed: 04/30/2014
• Issued: 03/07/2017
• Est. Priority Date: 05/17/2013
• Status: Active Grant

• Current Assignee: Kone Corporation
• Original Assignee: Kone Corporation
• Inventors: Kinnari, Jouko, Tyni, Tapio, Perl, Pekka
• Primary Examiner(s): SALATA, ANTHONY J
• Application Number:
  US14/266,077
• Publication Number:
  US 20140339024A1
• Time in Patent Office: 1,042 Days
• Field of Search: 187/313, 187/316, 187/317, 187/391, 187/393, 318280-286, 318466-470, 49/26, 49/28
• US Class Current: 1/1
• CPC Class Codes: B66B 13/146 method or algorithm for controlling doors
• CPC Class Codes: B66B 5/0006 Monitoring devices or performance analysers B66B5/02 takes precedence
• CPC Class Codes: B66B 5/0018 Devices monitoring the operating condition of the elevator system

Abstract

An arrangement and a method for monitoring the operational condition of an automatic door in an elevator, particularly a passenger and/or goods elevator, or in a building, the arrangement includes an automatic door which includes one or more door leaves, which slide horizontally in their location, a door operator, which includes a door motor and a door mechanism for moving the door leaf horizontally in its location, a closing device for closing the automatic door, a control system for the door operator for controlling the door motor, a device configured to define the operational condition of the closing device and the door mechanism of the automatic door, the device configured to define the operational condition of the closing device and the door mechanism of the automatic door includes a mechanism configured to determine the mechanical energy of the shaft in the door motor of the automatic door during an operating cycle.

Claims

1. An arrangement for monitoring the operational condition of an automatic door of an elevator, in particular of a passenger and/or goods elevator, or of a building, the arrangement comprising:

an automatic door comprising one or more door leaves that slide in their location horizontally;

a door operator comprising a door motor and a door mechanism for moving the door leaf in its location horizontally;

a closing device for closing the automatic door;

a control system of the door operator for controlling the door motor; and

a device configured to define the operational condition of the closing device and the door mechanism of the automatic door,

wherein the device configured to define the operational condition of the closing device and the door mechanism of the automatic door comprises a mechanism configured to determine mechanical energy of the shaft of the door motor of the automatic door during an operating cycle.

2. The arrangement of claim 1, wherein said mechanism configured to determine the mechanical energy of the shaft of the door motor of the automatic door comprises:

a device configured to produce door state information during an operating cycle; and

a device configured to determine mechanical power of the shaft of the door motor during an operating cycle.

3. The arrangement of claim 1, wherein said device configured to define the operational condition of the door mechanism and/or the closing device of the automatic door comprises a mechanism configured to determine the magnitude of the friction force and/or the amount of potential energy stored in the door mechanism, during an operating cycle.

4. The arrangement of claim 1, wherein said device configured to define the operational condition of the closing device and the door mechanism of the automatic door comprises a condition monitoring algorithm, which is implemented:

in a control system of the door operator, or

in an elevator control system, or

in a separate measuring system, or

in a local user interface, or

in a remote user interface, or

on a remote server.

5. The arrangement of claim 4, wherein the local user interface or the remote user interface of the automatic door is integrated to be part of the elevator control system.

6. The arrangement of claim 4, wherein said control system for the door operator is integrated to be part of the elevator control system.

7. The arrangement of claim 2, wherein said device configured to produce door state information of the automatic door during an operating cycle comprises:

an encoder measuring the travel of the door, or

switches of the door, which comprise a force limiting switch for door open and door closed, or door in a given position, or

a tachometer measuring the velocity of the door motor, or

an accelerometer measuring the acceleration, velocity or location of the door.

8. The arrangement of claim 1, wherein the door motor is a DC motor or an AC motor.

9. The arrangement of claim 7, wherein the door motor, the encoder measuring the travel of the door, and the door switches are connected directly to the elevator control system through buses.

10. The arrangement of claim 7, wherein the door motor, the encoder measuring the travel of the door, and the door switches are connected through buses to a door control card, which is connected to the elevator control system through a bus.

11. The arrangement of claim 1, wherein the automatic door comprises an elevator car door and an elevator landing door.

18. The arrangement of claim 2, wherein said device configured to define the operational condition of the door mechanism and/or the closing device of the automatic door comprises a mechanism configured to determine the magnitude of the friction force and/or the amount of potential energy stored in the door mechanism, during an operating cycle.

19. The arrangement of claim 2, wherein said device configured to define the operational condition of the closing device and the door mechanism of the automatic door comprises a condition monitoring algorithm, which is implemented:

in a control system of the door operator, or

in an elevator control system, or

in a separate measuring system, or

in a local user interface, or

in a remote user interface, or

on a remote server.

20. The arrangement of claim 3, wherein said device configured to define the operational condition of the closing device and the door mechanism of the automatic door comprises a condition monitoring algorithm, which is implemented:

in a control system of the door operator, or

in an elevator control system, or

in a separate measuring system, or

in a local user interface, or

in a remote user interface, or

on a remote server.

12. A method for monitoring the operational condition of an automatic door of an elevator, particularly a passenger and/or goods elevator, or of a building, said method comprising the steps of:

determining the operational condition of the automatic door, which comprises one or more door leaves, a door mechanism and/or a closing device;

determining state information of the door during an operating cycle;

determining mechanical power of the shaft of the door motor during an operating cycle;

determining from the mechanical power of the shaft of the door motor mechanical energy of the shaft during an operating cycle;

determining, on the basis of the mechanical energy of the shaft of the door motor and the door state information, the magnitude of a friction force and/or the amount of potential energy stored in the door mechanism; and

determining the operational condition of the door mechanism and/or the closing device on the basis of the magnitude of the friction force and/or the amount of the potential energy stored in the door mechanism.

13. The method of claim 12, further comprising the step of determining an elastic constant of the closing device or a mass of a weight from the amount of the potential energy stored in the door mechanism.

14. The method of claim 12, wherein the door state information during the operating cycle comprises information on when the door is closed, before opening, when the door is open, and when the door is closed, after opening.

15. The method of claim 12, wherein the mechanical power of the shaft of the door motor is determined by measuring the current and voltage of the door motor during the operating cycle, by calculating the electric power of the door motor and by subtracting from the electric power internal dissipation powers of the door motor, which comprise power losses induced by the coil resistance of the door motor.

16. The method of claim 12, wherein the mechanical power of the shaft of the door motor is determined on the basis of the angular velocity and torque of the door motor, or by measuring the current of the door motor and utilizing a current to torque function of the door motor for estimating the torque.

17. The method of claim 12, further comprising the step of monitoring the condition of the automatic door using an arrangement for monitoring the operational condition of an automatic door, the arrangement comprising:

an automatic door comprising one or more door leaves that slide in their location horizontally;

a door operator comprising a door motor and a door mechanism for moving the door leaf in its location horizontally;

a closing device for closing the automatic door;

a control system of the door operator for controlling the door motor; and

a device configured to define the operational condition of the closing device and the door mechanism of the automatic door,

wherein the device configured to define the operational condition of the closing device and the door mechanism of the automatic door comprises a mechanism configured to determine mechanical energy of the shaft of the door motor of the automatic door during an operating cycle.