Mining drill with gradient sensing and method of using same

• US 9,587,482 B2
• Filed: 09/29/2014
• Issued: 03/07/2017
• Est. Priority Date: 09/28/2012
• Status: Expired due to Fees

• Current Assignee: Elwha LLC (Intellectual Ventures LLC)
• Original Assignee: Elwha LLC (Intellectual Ventures LLC)
• Inventors: Baym, Michael H., Briggs, Terry, Gilbert, Clark J., Hillis, W. Daniel, Hyde, Roderick A., Ishikawa, Muriel Y., Kare, Jordin T., Myhrvold, Conor L., Myhrvold, Nathan P., Pan, Tony S., Tegreene, Clarence T., Whitmer, Charles, Wood, Lowell L. Jr., Wood, Victoria Y. H.
• Primary Examiner(s): LOIKITH, CATHERINE A
• Application Number:
  US14/500,560
• Publication Number:
  US 20150014057A1
• Time in Patent Office: 890 Days
• US Class Current: 1/1
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/00 Survey of boreholes or wells monitoring pressure or flow of drilling fluid E21B21/08
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: E21B 47/026 of penetrated ground layers
• CPC Class Codes: E21B 49/00 Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
• CPC Class Codes: E21B 49/06 using side-wall drilling tools pressing or scrapers
• CPC Class Codes: E21B 7/04 Directional drilling
• CPC Class Codes: E21B 7/06 Deflecting the direction of boreholes
• CPC Class Codes: G01V 11/00 Prospecting or detecting by methods combining techniques covered by two or more of main groups G01V1/00 - G01V9/00

Abstract

A drill for excavating a bore in the earth includes a steerable primary boring tool, a secondary boring tool and a sensor. The steerable primary boring tool is configured to excavate a primary bore. The secondary boring tool is configured to excavate a plurality of side bores that extend outward from the primary bore at a plurality of azimuthal locations around the primary bore. The sensor is configured to detect a mineral property in the earth adjacent each of the side bores.

Claims

1. A drill for excavating a primary bore in the earth and for excavating a plurality of side bores in the earth, the drill comprising:

a steerable primary boring tool configured to excavate a primary bore;

a secondary boring tool configured to excavate a plurality of side bores, wherein the side bores extend outward from the primary bore at a plurality of azimuthal locations around the primary bore;

a sensor configured to detect a mineral property in the earth adjacent each of the side bores; and

a controller coupled to the sensor, the controller configured to compare the detected mineral property associated with each of the side bores to determine a locally preferred drilling direction.

2. The drill of claim 1,

wherein the controller is further configured to determine the locally preferred drilling direction in response to the comparison, and provide an output indicative of the locally preferred drilling direction to the steerable primary boring tool.

3. The drill of claim 2, wherein the locally preferred drilling direction is toward the side bore associated with a highest detected concentration of the mineral property.

4. The drill of claim 2, wherein the locally preferred drilling direction is toward a side bore associated with a detected concentration of the mineral property above a threshold value.

5. The drill of claim 1, further comprising:

a controller coupled to the sensor, the controller configured to compare the detected mineral property associated with each of the side bores at a plurality of sites along the primary bore, determine a locally preferred drilling direction in response to the comparison at each of the plurality of sites along the primary bore, determine a preferred overall drilling direction in response to the locally preferred drilling directions, and provide an output indicative of the preferred overall drilling direction to the steerable boring tool.

6. The drill of claim 1, wherein the sensor is coupled to the secondary boring tool.

7. The drill of claim 1, wherein the sensor is inserted into the side bore after the side bore is excavated by the secondary boring tool.

8. The drill of claim 1, wherein the sensor includes a source of radiation configured to be positioned in a side bore and a receiver configured to detect radiation given off by the source of radiation.

9. The drill of claim 8, wherein the receiver is configured to be positioned in the side bore.

10. The drill of claim 8, wherein the receiver is coupled to the primary boring tool.

11. The drill of claim 8, wherein the receiver is configured to be positioned in a side bore different than the side bore in which the source of radiation is positioned.

12. The drill of claim 8, wherein the radiation given off by the source of radiation is one of x-ray, gamma ray, acoustic, magnetic, and electric radiation.

13. The drill of claim 1, wherein the sensor includes a source of radiation coupled to the primary boring tool and a receiver configured to be positioned in each side bore and to detect radiation given off by the source of radiation.

14. The drill of claim 13, wherein the radiation given off by the source of radiation is one of x-ray, gamma ray, acoustic, magnetic, and electric radiation.

15. A drill for excavating a primary bore in the earth and for excavating a plurality of side bores in the earth, the drill comprising:

a steerable primary boring tool configured to excavate a primary bore;

a secondary boring tool configured to excavate a plurality of side bores, wherein the side bores extend outward from the primary bore at a plurality of azimuthal locations around the primary bore;

a sensor configured to detect a mineral property in the earth adjacent each of the side bores; and

a controller coupled to the sensor, the controller configured to;

determine a side bore value-function associated with each side bore where each side-bore value-function includes the mineral property detected by the sensor in the earth proximate the associated side bore as an input; and

compare the side bore value-functions to determine a locally preferred drilling direction.

16. The drill of claim 15, wherein the controller is further configured to determine the locally preferred drilling direction as the direction having the greatest side bore value-function in response to the comparison.

17. The drill of claim 15, wherein the controller is further configured to determine the locally preferred drilling direction in response to the comparison, and provide an output indicative of the locally preferred drilling direction to the steerable primary boring tool.

18. The drill of claim 17, wherein the controller is further configured to compensate for noise in the side bore value-functions in determining the locally preferred drilling direction.

19. The drill of claim 15, wherein the controller is further configured to determine a laterally dependent value-function in response to the comparison, determine the locally preferred drilling direction in response to the laterally dependent value-function, and provide an output indicative of the locally preferred drilling direction to the steerable primary boring tool.

20. The drill of claim 19, wherein the laterally dependent value-function represents variation among the side bore value-functions with respect to an azimuthal angle.

21. The drill of claim 19, wherein the laterally dependent value-function represents variation among the side bore value-functions along a specified lateral direction.

22. The drill of claim 19, wherein the locally preferred drilling direction is the direction having the greatest side bore value-function.

23. The drill of claim 19, wherein the locally preferred drilling direction is a direction in which the side bore value-function is above a threshold value.

24. The drill of claim 19, wherein the locally preferred drilling direction is toward a detected targeted feature.

25. The drill of claim 24, wherein the targeted feature is an edge of a mineral deposit.

26. The drill of claim 24, wherein the targeted feature is a fracture zone.

27. The drill of claim 15, wherein the controller is further configured to compare the side bore value-functions at a plurality of sites along the primary bore, determine a preferred overall drilling direction in response to the comparison, and provide an output indicative of the overall preferred drilling direction to the steerable primary boring tool.

28. The drill of claim 15, wherein the controller is further configured to compare the side bore value-functions at a plurality of sites along the primary bore, determine a laterally dependent value-function in response to the comparison of the side bore value-functions at each of the plurality of sites along the primary bore, compare the laterally dependent value-functions, determine a preferred overall drilling direction in response to the comparison of the laterally dependent value-functions, and provide an output indicative of the preferred overall drilling direction to the steerable primary boring tool.

29. A method of steering a primary boring tool to follow a mineral deposit, the method comprising:

excavating a primary bore with a primary boring tool;

excavating a plurality of side bores with a secondary boring tool, wherein the plurality of side bores extend outward from the primary bore at a plurality of azimuthal locations around the primary bore;

detecting a mineral property in the earth adjacent each of the side bores;

determining an azimuthal position value-function associated with each of the side bores, wherein each azimuthal position value-function includes the detected mineral property from the associated side bore as an input;

comparing the azimuthal position value-functions;

determining a laterally dependent value-function in response to the comparison of the azimuthal position value-functions;

determining a preferred drilling direction in response to the laterally dependent value-function; and

steering the primary boring tool in the preferred drilling direction.

30. The method of claim 29, wherein determining the azimuthal position value-function associated with each of the azimuthal positions includes comparing the detected mineral property at each of the azimuthal positions with a reference value.

31. The method of claim 29, wherein detecting the mineral property in each of the side bores includes detecting the mineral property with a sensor.

32. The method of claim 31, wherein the sensor is coupled to the secondary boring tool.

33. The method of claim 31, wherein detecting the mineral property in each of the side bores includes inserting the sensor into each side bore after each side bore is drilled by the secondary boring tool.

34. The method of claim 31, wherein the sensor includes a source of radiation and a receiver configured to detect radiation given off by the source of radiation.

35. The method of claim 34, wherein detecting the mineral property in each of the side bores includes positioning the source of radiation in the side bore.