Method and system for monitoring the operational state of a pump

• US 9,587,636 B2
• Filed: 03/27/2014
• Issued: 03/07/2017
• Est. Priority Date: 09/28/2011
• Status: Active Grant

• Current Assignee: Airbus Operations GmbH (Airbus SE)
• Original Assignee: Airbus Operations GmbH (Airbus SE)
• Inventors: Poole, Kevin, Thielecke, Frank
• Primary Examiner(s): McCall, Eric S
• Assistant Examiner(s): Keramet-Amircolai, Mohammed E
• Application Number:
  US14/227,443
• Publication Number:
  US 20140318235A1
• Time in Patent Office: 1,076 Days
• Field of Search: 732/12, 732/13, 732/29, 734/48, 731/68, 731/144.2
• US Class Current: 1/1
• CPC Class Codes: F04B 2205/05 Pressure after the pump outlet
• CPC Class Codes: F04B 2205/09 Flow through the pump
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04B 49/08 Regulating by delivery pressure
• CPC Class Codes: F04B 51/00 Testing machines, pumps, or pumping installations

Abstract

A method and a system for monitoring the operational state of a pump including acquiring a set characteristic diagram of the pump, the characteristic diagram of the pump being defined by a functional relationship between a first pump operating parameter characteristic of the operational state of the pump and a second pump operating parameter characteristic of the operational state of the pump. Subsequently, an actual characteristic diagram of the pump is acquired when the pump is installed in a higher-level system, in particular an aircraft system, and is running. Finally, the actual characteristic diagram of the pump is compared with the set characteristic diagram of the pump.

Claims

1. A method for monitoring the operational state of a pump comprising the steps:

acquiring a set characteristic diagram of the pump, the characteristic diagram of the pump being defined by a functional relationship between a first pump operating parameter characteristic of the operational state of the pump and a second pump operating parameter characteristic of the operational state of the pump,

acquiring an actual characteristic diagram of the pump when the pump is installed in a higher-level system of an aircraft, and is running, and

comparing the actual characteristic diagram of the pump with the set characteristic diagram of the pump,

the method including a further step of at least one of;

one of periodically or continuously, for at least one predetermined value of the first pump operating parameter characteristic of the operational state of the pump, acquiring a difference between;

a value of the second pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the first pump operating parameter characteristic of the operational state of the sums on the actual characteristic diagram of the pump and

a value of the second pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the first pump operating parameter characteristic of the operational state of the pump on the set characteristic diagram of the pump,

and also acquiring a progression over time of this difference, or

one of periodically or continuously, for at least one predetermined value of the second pump operating parameter characteristic of the operational state of the pump, acquiring a difference between;

a value of the first pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the second pump operating parameter characteristic of the operational state of the pump on the actual characteristic diagram of the pump, and

a value of the first pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the second pump operating parameter characteristic of the operational state of the pump on the set characteristic diagram of the pump

and also acquiring a progression over time of this difference.

2. The method according to claim 1, wherein the characteristic diagram of the pump is defined by a functional relationship between an outlet volume flow of the pump and an outlet pressure of the pump.

3. The method according to claim 2, wherein at least one of the outlet volume flow of the pump is acquired by a flow sensor, and the outlet pressure of the pump is acquired by a pressure sensor.

4. The method according to claim 3, wherein the flow sensor comprises a non-invasive ultrasonic sensor.

5. The method according to claim 3, wherein the pressure sensor is located in the higher-level system.

6. The method according to claim 1, wherein the actual characteristic diagram of the pump is compared with the set characteristic diagram of the pump for at least one predetermined value of one of the first and the second pump operating parameter characteristics of the operational state of the pump, the predetermined value of the one of the first and the second pump operating parameter characteristics of the operational state of the pump being characteristic of one of a standard operation of the pump and a high-load operation of the pump.

7. The method according to claim 1, including a further step of at least one of:

predicting a point in time when a repair or an exchange of the pump will be required on the basis of the progression over time of the difference between the value of the second pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the first pump operating parameter characteristic of the operational state of the pump on the actual characteristic diagram of the pump and the value of the second pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the first pump operating parameter characteristic of the operational state of the pump on the set characteristic diagram of the pump, and

predicting a point in time when a repair or an exchange of the pump will be required on the basis of the progression over time of the difference between the value of the first pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the second pump operating parameter characteristic of the operational state of the pump on the actual characteristic diagram of the pump and the value of the first pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the second pump operating parameter characteristic of the operational state of the pump on the set characteristic diagram of the pump.

8. The method according to claim 1 used for monitoring the operational state of a pump which is installed in a hydraulic system of the aircraft.

9. A system for monitoring the operational state of a pump comprising:

a device for acquiring a set characteristic diagram of the pump, the characteristic diagram of the pump being defined by a functional relationship between a first pump operating parameter characteristic of the operational state of the pump and a second pump operating parameter characteristic of the operational state of the pump,

a device for acquiring an actual characteristic diagram of the pump when the pump is installed in a higher-level system of an aircraft, and is running, and

a device for comparing the actual characteristic diagram of the pump with the set characteristic diagram of the pump,

wherein the device for comparing the actual characteristic diagram of the pump with the set characteristic diagram of the pump is configured to at least one of;

obtain, one of periodically or continuously, for at least one predetermined value of the first pump operating parameter characteristic of the operational state of the pump, a difference between a value of the second pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the first pump operating parameter characteristic of the operational state of the pump on the actual characteristic diagram of the pump and a value of the second pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the first pump operating parameter characteristic of the operational state of the pump on the set characteristic diagram of the pump, and also acquiring a progression over time of this difference, and

obtain, one of periodically or continuously, for at least one predetermined value of the second pump operating parameter characteristic of the operational state of the pump a difference between a value of the first pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the second pump operating parameter characteristic of the operational state of the pump on the actual characteristic diagram of the pump and a value of the first pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the second pump operating parameter characteristic of the operational state of the pump on the desired characteristic diagram of the pump, and also acquiring a progression over time of this difference.

10. The system according to claim 9, wherein at least one of the device for acquiring a set characteristic diagram of the pump and the device for acquiring an actual characteristic diagram of the pump is designed to define the characteristic diagram of the pump by a functional relationship between an outlet volume flow of the pump and an outlet pressure of the pump.

11. The system according to claim 10, wherein at least one of

at least one of the device for acquiring a set characteristic diagram of the pump and the device for acquiring an actual characteristic diagram of the pump, comprises a flow sensor for acquiring the outlet volume flow of the pump, and

at least one of the device for acquiring a set characteristic diagram of the pump and the device for acquiring an actual characteristic diagram of the pump, comprises a pressure sensor for acquiring the outlet pressure of the pump.

12. The system according to claim 11, wherein the flow sensor comprises a non-invasive ultrasonic sensor.

13. The system according to claim 11, wherein the pressure sensor is located in the higher-level system.

14. The system according to claim 9, wherein the device for comparing the actual characteristic diagram of the pump with the set characteristic diagram of the pump is designed to compare the actual characteristic diagram of the pump with the set characteristic diagram of the pump, for at least one predetermined value of one of the first and second pump operating parameter characteristic of the operational state of the pump, the predetermined value of the one of the first and second pump operating parameter characteristic of the operational state of the pump being characteristic of one of a standard operation of the pump and a high-load operation of the pump.

15. The system according to claim 9, wherein at least one of

the device for comparing the actual characteristic diagram of the pump with the set characteristic diagram of the pump is designed to predict a point in time when a repair or an exchange of the pump will be required on the basis of the progression over time of the difference between the value of the second pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the first pump operating parameter characteristic of the operational state of the pump on the actual characteristic diagram of the pump and the value of the second pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the first pump operating parameter characteristic of the operational state of the pump on the set characteristic diagram of the pump, or

the device for comparing the actual characteristic diagram of the pump with the set characteristic diagram of the pump is designed to predict a point in time when a repair or an exchange of the pump will be required on the basis of the progression over time of the difference between the value of the first pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the second pump operating parameter characteristic of the operational state of the pump on the actual characteristic diagram of the pump and the value of the first pump operating parameter characteristic of the operational state of the pump, which is assigned to the predetermined value of the second pump operating parameter characteristic of the operational state of the pump on the set characteristic diagram of the pump.

16. The system of claim 9 arranged to monitor the operational state of a pump in a hydraulic system of the aircraft.