Electrostatic phosphor coating systems and methods for light emitting structures and packaged light emitting diodes including phosphor coating
First Claim
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1. A method, comprising:
- biasing a luminescent solution comprising an optical material suspended in a solution at a first bias voltage level;
mounting an LED structure on a stage;
biasing the stage at a different voltage level than the first bias voltage level;
atomizing the biased luminescent solution using a flow of pressurized gas; and
spraying the atomized biased luminescent solution onto the LED structure using the flow of pressurized gas.
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Abstract
Methods are disclosed including applying a layer of binder material onto an LED structure. A luminescent solution including an optical material suspended in a solution is atomized using a flow of pressurized gas, and the atomized luminescent solution is sprayed onto the LED structure including the layer of binder material using the flow of pressurized gas.
30 Citations
18 Claims
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1. A method, comprising:
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biasing a luminescent solution comprising an optical material suspended in a solution at a first bias voltage level; mounting an LED structure on a stage; biasing the stage at a different voltage level than the first bias voltage level; atomizing the biased luminescent solution using a flow of pressurized gas; and spraying the atomized biased luminescent solution onto the LED structure using the flow of pressurized gas. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A deposition system, comprising:
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a liquid supply line; a reservoir coupled to the liquid supply line and configured to supply a liquid solvent containing particles of optical material to the liquid supply line; a first voltage bias unit configured to charge the liquid solvent and the particles of optical material at a voltage that has a first polarity; a spray nozzle coupled to the liquid supply line and configured to receive the charged liquid solvent and particles of optical material from the liquid supply line; a gas line coupled to the spray nozzle and configured to provide a pressurized gas to the spray nozzle; a controller configured to control a flow of the charged liquid solvent into the spray nozzle; a conductive stage positioned to provide a target for atomized particles of the charged optical material emitted by the spray nozzle; and a second voltage bias unit configured to charge the conductive stage at a voltage that has a second polarity that is opposite the first polarity.
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18. A method, comprising:
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electrically biasing a luminescent solution comprising an optical material suspended in a solution at a first bias voltage level that has a first polarity; mounting an LED structure on a stage; biasing the stage at a different voltage level that has a second polarity that is opposite the first polarity; flowing the electrically biased luminescent solution to a spray nozzle; and spraying the electrically biased luminescent solution through the spray nozzle onto the LED structure using a flow of pressurized gas.
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Specification