Surge protected coaxial termination

• US 9,590,287 B2
• Filed: 07/09/2015
• Issued: 03/07/2017
• Est. Priority Date: 02/20/2015
• Status: Active Grant

• Current Assignee: PPC Broadband Incorporated (Belden Inc.)
• Original Assignee: Corning Optical Communications RF, LLC (Corning Incorporated)
• Inventors: Burris, Donald Andrew, Castonguay, Guy Joachin, Miller, Thomas Dewey
• Primary Examiner(s): TA, THO DAC
• Application Number:
  US14/795,367
• Publication Number:
  US 20160248176A1
• Time in Patent Office: 607 Days
• Field of Search: 439/578, 439/733.1
• US Class Current: 1/1
• CPC Class Codes: H01P 1/266 Coaxial terminations H01P1/262 takes precedence
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/48 comprising protection devices, e.g. overvoltage protection
• CPC Class Codes: H01T 4/08 structurally associated with protected apparatus with switches H01H9/14; with fuses H01H85/44
• CPC Class Codes: H01T 4/10 having a single gap or a plurality of gaps in parallel

Abstract

A surge-protected coaxial termination includes a metallic outer body, a center conductor extending through a central bore of the outer body, and a spark gap created therebetween to discharge high-voltage power surges. A plurality of dielectric insulators surrounds the center conductor on opposite sides of the spark gap. High impedance inductive zones surround the spark gap to form a T-network low pass filter that nullifies the additional capacitance of the spark gap. An enlarged portion of a center conductor mitigates deleterious effects of arcing. An axial, carbon composition resistor is disposed inside the outer body, and inside the dielectric insulator to absorb the RF signal, and prevent its reflection.

Claims

1. A surge-protected coaxial termination comprising:

a metallic outer body having a central bore extending therethrough along a longitudinal axis between first and second ends of the metallic outer body, the central bore being bounded by an inner wall having an inwardly-directed radial step extending into the central bore and defining, along with the inner wall;

a first portion of the central bore disposed on a first side of the radial step,

a second orifice portion of the central bore disposed generally at the radial step, and

a third portion of the central bore disposed on a second opposing side of the radial step;

a center conductor extending into the central bore of the metallic outer body and extending into each of the first, second and third portions of the central bore, the center conductor comprising;

a first cylindrical portion disposed at least partially within the first portion of the central bore,

a second central portion disposed at least partially within the second orifice portion of the central bore in close proximity to the radial step of the body to form a spark gap therebetween, and

a third cylindrical portion disposed at least partially within the third portion of the central bore, the third cylindrical portion of the center conductor at least partially surrounded by an insulator layer; and

air within at least a portion of the spark gap formed between the radial step of the body and the second central portion of the center conductor.

2. The surge-protected coaxial termination of claim 1 wherein the wherein third cylindrical portion of the center conductor is disposed within a passage of the insulator layer for at least a portion of the third portion of the central bore.

3. The surge-protected coaxial termination of claim 1 wherein radial step comprises a face and a chamfer adapted to receive and support a longitudinal end of the insulator layer.

4. The surge-protected coaxial termination of claim 3 wherein the insulator layer at least partially reduces breakdown of the second central portion.

5. The surge-protected coaxial termination of claim 1 wherein the radial step comprises a chamfer adjacent the spark gap.

6. The surge-protected coaxial termination of claim 1 wherein the first side of the first portion of the radial step is disposed forward of the central portion of the central bore.

7. The surge-protected coaxial termination of claim 1 wherein the first side of the first portion of the radial step is disposed rearward of the central portion of the central bore.

8. The surge-protected coaxial termination of claim 1 wherein the air comprises an ionizing gas.

9. The surge-protected coaxial termination of claim 1 wherein an effect on termination electrical impedance due to the insulator layer is offset by a lengthening of the bore of the body to tune an RF structure of the termination.

10. The surge-protected coaxial termination of claim 1 wherein the first portion of the central bore has a first inner diameter the and a first axial length, the second orifice portion of the central bore also has a second inner diameter and a second axial length, wherein the second axial length is significantly shorter than the first axial length, and wherein the second inner diameter is significantly smaller than the first inner diameter.

11. The surge-protected coaxial termination of claim 10 wherein the second central portion of the center conductor has a predetermined outer diameter within the second orifice portion of the central bore, the predetermined outer diameter of the center conductor being slightly less than a second inner diameter of the second orifice portion defined by the radial step of the inner wall for positioning the second portion of the inner wall in close proximity to the center conductor to form a spark gap therebetween.

12. The surge-protected coaxial termination of claim 1 wherein the center conductor is comprises a structural mechanical strain relief feature disposed forward of the spark gap.

13. The surge-protected coaxial termination of claim 12 wherein the structural mechanical strain relief feature comprises a groove or a score in the center conductor.

14. The surge-protected coaxial termination of claim 12 wherein the structural mechanical strain relief feature is disposed within a supporting insulator disposed within an annular bore in the body disposed at a front end of the termination.

15. The A-surge-protected coaxial termination of claim 1 wherein

the second central portion of the center conductor has an axial length and a diameter, and a ratio of the axial length to the diameter of the second central portion is in a range from approximately 0.3 to 1 to approximately 1.3 to 1.

16. The surge-protected coaxial termination of claim 15 wherein the radial step comprises a chamfer adjacent the spark gap.

17. The surge-protected coaxial termination of claim 15 wherein the air comprises an ionizing gas.

18. The surge-protected coaxial termination of claim 15 wherein the first portion of the central bore has a first inner diameter and a first axial length, the second orifice portion of the central bore also has a second inner diameter and a second axial length, wherein the second axial length is significantly shorter than the first axial length, and wherein the second inner diameter is significantly smaller than the first inner diameter.

19. The surge-protected coaxial termination of claim 18 wherein the second central portion of the center conductor has a predetermined outer diameter within the second orifice portion of the central bore, the predetermined outer diameter of the center conductor being slightly less than a second inner diameter of the second orifice portion defined by the radial step of inner wall for positioning the second portion of the inner wall in close proximity to the center conductor to form the spark gap therebetween.

20. The surge-protected coaxial termination of claim 15 wherein the center conductor is comprises a structural mechanical strain relief feature disposed forward of the spark gap.

21. The surge-protected coaxial termination of claim 20 wherein the structural mechanical strain relief feature comprises a groove or a score in the center conductor.

22. The surge-protected coaxial termination of claim 20 wherein the structural mechanical strain relief feature is disposed within a supporting insulator disposed within an enlarged annular bore in the body disposed at a front end of the termination.

23. The surge-protected coaxial termination of claim 15 wherein the ratio of the axial length to the diameter of the second enlarged central portion is in a range from approximately 0.5 to 1 to approximately 1 to 1.