Dual mode DC-AC inverter system and operation

• US 9,590,528 B2
• Filed: 02/12/2016
• Issued: 03/07/2017
• Est. Priority Date: 04/11/2014
• Status: Active Grant

• Current Assignee: Kripya LLC
• Original Assignee: Kripya LLC
• Inventors: Veeraraghavan, Vilakkudi G., Ananathakrishnan, Ramarao, Balavenkataraman, Muthiam S
• Primary Examiner(s): Sterrett, Jeffrey
• Application Number:
  US15/043,205
• Publication Number:
  US 20160164431A1
• Time in Patent Office: 389 Days
• Field of Search: 363/72, 363/95, 363/97, 363/98
• US Class Current: 1/1
• CPC Class Codes: G05F 1/67 to the maximum power available from a generator, e.g. from solar cell
• CPC Class Codes: H02J 2300/24 of photovoltaic origin
• CPC Class Codes: H02J 2300/26 involving maximum power point tracking control for photovoltaic sources
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/40 Synchronising a generator for connection to a network or to another generator
• CPC Class Codes: H02M 7/44 by static converters
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

A dual mode direct current-to-alternating current (DC-AC) inverter is capable of operating either with or without connection to an active external AC power source. The dual mode DC-AC inverter may operate in “current control mode” when connection to the active AC power source is present and may operate in “power control mode” when connection to the active external AC source is absent. Processes for operating an array of these DC-AC inverters are disclosed. The dual mode operation capability enables the DC-AC inverters to function both in the grid connected mode (i.e., current control mode) as well as off-grid mode (i.e., power control mode). The system is configured to sense the presence or absence of grid power and automatically select the appropriate mode of operation. For the power control mode of operation, a process may include designating a master from the array of DC-AC inverters in order to establish the voltage and frequency reference.

Claims

1. A dual mode direct current-to-alternating current (DC-AC) inverter comprising:

a DC-AC converter to convert direct current (DC) voltage into alternating current (AC) voltage output; and

a controller subsystem comprising a mode selector to select between operating the DC-AC inverter in at least one of;

(i) a current control mode upon receipt of an indication that active external AC power is available, or (ii) a power control mode upon receipt of an indication that active external AC power is unavailable.

2. The dual mode DC-AC inverter of claim 1, wherein the DC-AC converter is configured to employ one or more high frequency transformers operating in at least one of:

(i) a single stage DC-AC conversion mode, or (ii) a two stage DC-DC-AC conversion mode.

3. The dual mode DC-AC inverter of claim 1, wherein the DC-AC converter is configured to receive Pulse Width Modulated (PWM) drive signals derived from a closed loop current control algorithm or a closed loop power control algorithm or a combination thereof through a PWM module.

4. The dual mode DC-AC inverter of claim 1, wherein the DC-AC converter is configured to apply a Maximum Power Point Tracking algorithm stored in the controller subsystem.

5. The dual mode DC-AC inverter of claim 1, further comprising one or more sensors and one or more fault protection features for at least one of:

input DC voltage high/low limits;

voltage high/low limits for the AC voltage output;

output current limit;

or

temperature.

6. The dual mode DC-AC inverter of claim 1, wherein the DC voltage that is input to the DC-AC converter is derived from at least one of:

(i) a photovoltaic solar panel, (ii) a fuel cell, (iii) a battery, (iv) a wind energy generator, or (v) an ultra capacitor.

7. A method of operating a dual mode direct current-to-alternating current (DC-AC) inverter comprising:

converting direct current (DC) voltage into alternating current (AC) voltage;

receiving an indication that external AC power is either available or unavailable; and

in response to the receiving the indication, selecting between;

operating the dual mode DC-AC inverter in a current control mode upon determining that the external AC power is available; and

operating the dual mode DC-AC inverter in a power control mode upon determining that the external AC power is unavailable.

8. The method of claim 7, wherein the indication indicates that the external AC power is unavailable, and wherein the operating the dual mode DC-AC inverter in the power control mode further comprises:

synthesizing a reference voltage and a reference frequency; and

regulating an output power of the dual mode DC-AC inverter to substantially match the reference voltage and the reference frequency.

9. A method of operating an array of dual mode direct current-to-alternating current (DC-AC) inverters in response to a connection to an external alternating current (AC) power source being absent or not active, the method comprising:

designating a dual mode DC-AC inverter in the array as a master inverter;

establishing a reference output power value, a reference output voltage, and a reference output frequency using the master inverter;

applying the reference output voltage at the reference output frequency of the master inverter to an AC bus; and

operating remaining ones of the dual mode DC-AC inverters in the array in power control mode to substantially match respective output voltages and output frequencies of the remaining ones of the dual mode DC-AC inverters with the reference output voltage and the reference output frequency present in the AC bus.

10. The method of claim 9, further comprising:

sensing, by a control circuit, a presence or an absence of the external AC power source, the external AC power source, when present, being either active or not active; and

communicating a status to the array based at least in part on the sensing.

11. The method of claim 10, further comprising physically disconnecting, by a relay switching mechanism, the external AC power source from the array in response to the external AC power source being present but not active;

and

forming a local grid independent of the external AC power source to support a local load.

12. The method of claim 11, where the relay switching mechanism is part of either

a four wire output AC voltage bus;

or

a three wire output AC voltage bus.

13. The method of claim 9, further comprising:

powering the master inverter in order to establish the reference output voltage and the reference output frequency; and

in response to the establishing the reference output voltage and the reference output frequency, powering up the remaining ones of the dual mode DC-AC inverters in the array.

14. The method of claim 9, wherein the reference output voltage and the reference output frequency are maintained by the AC bus irrespective of continued operation of the master inverter as part of the array.

15. The method of claim 9, wherein the designating the master inverter comprises:

polling, by a control algorithm, individual ones of the dual mode DC-AC inverters in the array;

receiving acknowledgement signals from individual ones of the dual mode DC-AC inverters in the array;

identifying at least one of the acknowledgement signals as a satisfactory acknowledgement; and

designating the dual mode DC-AC inverter associated with the satisfactory acknowledgement as the master inverter for setting the reference output power value and establishing the reference output voltage and the reference output frequency.

16. The method of claim 15, wherein the polling comprises:

polling the dual mode DC-AC inverters in the array in a predetermined sequence; and

identifying, as the master inverter, a particular DC-AC inverter associated with a first received satisfactory acknowledgement.

17. The method of claim 9, further comprising:

periodically monitoring performance of individual ones of the dual mode DC-AC inverters in the array; and

turning off a particular dual mode DC-AC inverter in the array having a performance that does not meet or exceed a predetermined performance threshold.

18. The method of claim 9, wherein the designating the dual mode DC-AC inverter as the master inverter is based at least in part on at least one of a hardware setting or a software setting.

19. A dual mode direct current-to-alternating current (DC-AC) inverter configured to operate in power control mode in response to a connection to an external alternating current (AC) power source being absent or not active, the dual mode DC-AC inverter comprising a power control algorithm to:

set a reference power limit for the dual mode DC-AC inverter;

synthesize a reference voltage and a reference frequency based on a function or a table;

regulate an output power of the dual mode DC-AC inverter based at least in part on the reference power limit; and

substantially match an output voltage and an output frequency of the dual mode DC-AC inverter to the reference voltage and the reference frequency.