Bipolar electrosurgical cutter with position insensitive return electrode contact

• US 9,592,090 B2
• Filed: 03/11/2011
• Issued: 03/14/2017
• Est. Priority Date: 03/11/2010
• Status: Active Grant

• Current Assignee: Medtronic Advanced Energy LLC (Medtronic Plc)
• Original Assignee: Medtronic Advanced Energy LLC (Medtronic Plc)
• Inventors: Podany, Vaclav O.
• Primary Examiner(s): Peffley, Michael
• Assistant Examiner(s): Vahdat, Khadijeh
• Application Number:
  US13/046,670
• Publication Number:
  US 20110224669A1
• Time in Patent Office: 2,195 Days
• Field of Search: 606/41, 606205-207, 607101-102
• US Class Current: 1/1
• CPC Class Codes: A61B 18/1233 with circuits for assuring patient safety
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2017/00973 pedal-operated
• CPC Class Codes: A61B 2018/00011 with fluids
• CPC Class Codes: A61B 2018/00083 low, i.e. electrically insulating
• CPC Class Codes: A61B 2018/00589 Coagulation
• CPC Class Codes: A61B 2018/00601 Cutting
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2018/167 Passive electrodes capacitively coupled to the skin
• CPC Class Codes: A61B 2218/002 Irrigation

Abstract

A bipolar electrosurgical device includes a handle and an elongated end effector coupled to the handle. The end effector includes an elongated, insulating body having first and second electrodes disposed thereon. The first and second electrodes are separated at the distal end of the insulating body, and a cavity formed in the distal end of the effector is positioned between the first and second electrodes. A fluid-delivery tube is positioned on the body to deliver a conductive fluid to the distal end, adjacent the cavity. During use of the electrosurgical device, delivery of the conductive fluid facilitates formation of an electrical coupling between the electrodes via the tissue being treated.

Claims

1. An electrosurgical device comprising:

(a) a handle; and

(b) an elongated end effector coupled to the handle, the elongated end effector having a proximal end, a distal end,

(i) an elongated insulating body having a proximal end coupled to the handle such that the elongated insulating body extends away from the handle toward a distal end,

(ii) a first electrode disposed along the elongated insulating body, the first electrode being substantially entirely disposed and, when in use, substantially unconcealed on an exterior surface of the elongated end effector and extending from the proximal end to the distal end of the elongated end effector, the first electrode protruding a distance away from the elongated insulating body,

(iii) a second electrode disposed along the elongated insulating body, wherein the first electrode and the second electrode are separated at the distal end of the elongated insulating body,

(iv) a cavity formed in the distal end of the elongated end effector between the first and second electrodes, and

(v) a fluid-delivery tube for delivering a fluid to the distal end of the elongated insulating body adjacent the cavity;

delivery of the fluid facilitates formation of an electrical coupling between the first electrode and the second electrode through tissue adjacent the distal end of the elongated insulating body for performance of an electrosurgical procedure.

2. The device of claim 1, wherein:

(a) the elongated insulating body has a cross-sectional shape that is a substantially flat rectangle;

(b) the first electrode is disposed on a minor edge of the substantially flat rectangle; and

(c) the second electrode is disposed on an opposite minor edge of the substantially flat rectangle.

3. The device of claim 1, wherein the fluid delivery tube is attached to the elongated insulating body adjacent the second electrode.

4. The device of claim 3, wherein the fluid delivery tube is attached to the second electrode.

5. The device of claim 3, wherein the elongated end effector defines a major longitudinal axis substantially parallel with a major longitudinal axis of the fluid-delivery tube wherein the fluid-delivery tube comprises an electrically conductive tube having a fluid outlet port substantially parallel with the major longitudinal axis of the elongated end effector.

6. The device of claim 5, wherein the fluid delivery tube also serves as the second electrode.

7. The device of claim 2, wherein the first electrode and the second electrode comprise metalized layers on the elongated insulating body.

8. The device of claim 7, wherein the first electrode further comprises a wire, having a diameter less than about one mm, attached to the metalized layer.

9. The device of claim 2, wherein the first electrode comprises a wire, having a diameter less than about one mm.

10. The device of claim 1, wherein:

(a) the elongated insulating body has a cross-sectional shape that is substantially wedge-shaped with a broad base, a narrow edge opposite the broad base, and sides between the broad base and the narrow edge connecting the broad base to the narrow edge;

(b) the first electrode is disposed on the narrow edge of the elongated insulating body; and

(c) the second electrode is disposed on the elongated insulating body and terminates in a conductive portion in the cavity.

11. The device of claim 10, wherein the fluid delivery tube comprises a passage through the insulating body that opens into the cavity at the distal end of the elongated insulating body.

12. The device of claim 10, wherein the first electrode comprises a wire having a diameter less than about one mm.

13. The device of claim 11, wherein the first electrode comprises a sheet of metal covering the apex of the narrow edge.

14. The device of claim 13, wherein the sheet of metal has a thickness in the range of about 0.12 mm to 0.25 mm.

15. The device of claim 10, wherein the first electrode and the second electrode are disposed on opposite sides of the elongated insulating body to provide coagulation and hemostasis to biological tissue.