Hydraulic shovel and method of controlling hydraulic shovel

• US 9,593,466 B2
• Filed: 03/29/2012
• Issued: 03/14/2017
• Est. Priority Date: 03/31/2011
• Status: Expired due to Fees

• Current Assignee: Sumitomo (S.H.I.) Construction Machinery Co., Ltd. (Sumitomo Heavy Industries Limited)
• Original Assignee: Sumitomo (S.H.I.) Construction Machinery Co., Ltd. (Sumitomo Heavy Industries Limited)
• Inventors: Magaki, Hideto, Shiratani, Ryuji, Takeo, Jitsutaka
• Primary Examiner(s): Pezzuto, Robert
• Assistant Examiner(s): Lutz, Jessica H
• Application Number:
  US13/433,505
• Publication Number:
  US 20120246981A1
• Time in Patent Office: 1,811 Days
• Field of Search: 701/50, 374/43
• US Class Current: 1/1
• CPC Class Codes: E02F 9/2075 of the hybrid type for vehicles in general B60W20/00
• CPC Class Codes: E02F 9/2246 Control of prime movers, e.g. depending on the hydraulic load of work tools
• CPC Class Codes: E02F 9/2285 Pilot-operated systems

Abstract

A hydraulic shovel includes an engine; a hydraulic pump driven by the engine; an excavating attachment which is driven by high oil discharged from the hydraulic pump; a motor generator that assists a power supply of the engine; and an assist control unit that controls the motor generator to assist the engine in a latter part of the excavating operation by the excavating attachment.

Claims

1. A hydraulic shovel comprising:

a traveling lower body;

a slewing upper body that is mounted on the traveling lower body as being capable of being slewed;

an engine;

a hydraulic pump driven by the engine;

an excavating attachment including a boom provided at the slewing upper body, an arm rotatably provided at a front end of the boom and a bucket rotatably provided at a front end of the arm;

a boom cylinder that drives the boom by being provided with high pressure oil of the hydraulic pump;

an arm cylinder that drives the arm by being provided with high pressure oil of the hydraulic pump;

a bucket cylinder that drives the bucket by being provided with high pressure oil of the hydraulic pump;

a motor generator connected to the hydraulic pump; and

a controller,

wherein, upon detecting a closing operation in which the arm is moved close to the slewing upper body, the controller controls to increase torque applied to an input shaft of the hydraulic pump by the motor generator to increase a horsepower of the hydraulic pump.

2. The hydraulic shovel according to claim 1,

wherein, upon detecting the closing operation in which the arm is moved close to the slewing upper body, the controller controls to increase the horsepower of the hydraulic pump by increasing an initial maximum value of the horsepower of the hydraulic pump defined by a maximum value of an engine output to become an assist-time maximum value that is greater than the initial maximum value.

3. The hydraulic shovel according to claim 1, further comprising:

a load pressure sensor that detects a load applied to the excavating attachment,

wherein when an angle of the arm in the closing operation becomes less than a first predetermined threshold value and when the load detected by the load pressure sensor is greater than or equal to a second predetermined threshold value, the controller controls to increase the torque applied to the input shaft of the hydraulic pump by the motor generator to increase the horsepower of the hydraulic pump.

4. The hydraulic shovel according to claim 1,

wherein when the angle of the arm in the closing operation becomes less than the first predetermined threshold value, when an operating amount of an arm control lever of the arm becomes greater than a third predetermined threshold value and when the load detected by the load pressure sensor is greater than or equal to the second predetermined threshold value, the controller controls to increase the torque applied to the input shaft of the hydraulic pump by the motor generator to increase the horsepower of the hydraulic pump.

5. The hydraulic shovel according to claim 4,

wherein the load pressure sensor is a discharge pressure sensor that is provided between the hydraulic pump and a control valve connected to each cylinder of the boom, the arm and the bucket of the excavating attachment, and that detects discharge pressure of the hydraulic pump.

6. The hydraulic shovel according to claim 1,

wherein when the closing operation is continued and the angle of the arm in the closing operation becomes less than a first predetermined threshold value, the controller determines that a latter part of an excavating operation of the excavating attachment has started, and controls to increase the torque applied to the input shaft of the hydraulic pump by the motor generator to increase the horsepower of the hydraulic pump.

7. The hydraulic shovel according to claim 1, further comprising:

an arm cylinder pressure sensor that detects a pressure applied to the arm cylinder,

wherein when the angle of the arm in the closing operation becomes less than a first predetermined threshold value and when the pressure detected by the arm cylinder pressure sensor is greater than or equal to a fourth predetermined threshold value, the controller determines that a latter part of an excavating operation of the excavating attachment has started, and controls to increase the torque applied to the input shaft of the hydraulic pump by the motor generator to increase the horsepower of the hydraulic pump.

8. The hydraulic shovel according to claim 7,

wherein when an operating amount of an arm control lever of the arm becomes greater than a third predetermined threshold value, in addition to that the angle of the arm in the closing operation becomes less than the first predetermined threshold value and the pressure detected by the arm cylinder pressure sensor is greater than or equal to the fourth predetermined threshold value, the controller determines that the latter part of an excavating operation of the excavating attachment has started, and controls to increase the torque applied to the input shaft of the hydraulic pump by the motor generator to increase the horsepower of the hydraulic pump.

9. The hydraulic shovel according to claim 6,

wherein the latter part of the excavating operation includes a period subsequent to a time at which the angle of the arm in the closing operation with respect to the ground becomes substantially orthogonal.

10. The hydraulic shovel according to claim 8,

wherein the controller determines that the latter part of the excavating operation of the excavating attachment is completed when an operating amount of the an arm control lever of the arm becomes less than or equal to the third predetermined threshold value and controls to decrease the horsepower of the hydraulic pump by decreasing the maximum value of the horsepower of the hydraulic pump.

11. The hydraulic shovel according to claim 6,

wherein the latter part of the excavating operation includes a period subsequent to a time at which the arm and the bucket perform closing operations after the closing operation of the arm is continued and the angle of the arm in the closing operation becomes less than the first predetermined threshold value, and

wherein the closing operations of the arm and the bucket are assisted by increasing of the horsepower of the hydraulic pump.

12. The hydraulic shovel according to claim 1,

wherein the hydraulic pump is a variable capacity hydraulic pump capable of adjusting a maximum horsepower by changing a discharging amount of the high pressure oil by a regulator, and

wherein the controller controls to increase the horsepower of the hydraulic pump by controlling the regulator to increase the discarding amount of the high pressure oil of the hydraulic pump in the closing operation of the arm.

13. The hydraulic shovel according to claim 8,

wherein, after the latter part of the excavating operation of the excavating attachment has started, the controller determines that the latter part of the excavating operation of the excavating attachment is completed when the operating amount of the arm control lever becomes less than a third predetermined threshold value, and terminates increasing of the torque applied to the input shaft of the hydraulic pump by the motor generator.

14. The hydraulic shovel according to claim 1,

wherein the controller includes an operation status detection unit that detects a start and an end of at least one of an excavating operation, a boom up swiveling operation, a dump operation and a boom down swiveling operation.

15. A hydraulic shovel comprising:

a traveling lower body;

a slewing upper body that is mounted on the traveling lower body as being capable of being slewed;

an engine;

a hydraulic pump driven by the engine;

an excavating attachment including a boom provided at the slewing upper body, an arm rotatably provided at a front end of the boom, and a bucket rotatably provided at a front end of the arm;

a boom cylinder that drives the boom by being provided with high pressure oil of the hydraulic pump;

an arm cylinder that drives the arm by being provided with high pressure oil of the hydraulic pump;

a bucket cylinder that drives the bucket by being provided with high pressure oil of the hydraulic pump;

a motor generator connected to the hydraulic pump; and

a controller including an operation status detection unit that detects an operation status of the shovel, and an assist control unit that assists the operation status,

the hydraulic shovel being configured to perform an excavating operation, a boom up swiveling operation, a dump operation and a boom down swiveling operation,

wherein the operation status detection unit detects a start and an end of at least one of the excavating operation, the boom up swiveling operation, the dump operation and the boom down swiveling operation, and

wherein, when the operation status detection unit detects the start of the one operation, the assist control unit starts assisting of the operation status by controlling to increase torque applied to an input shaft of the hydraulic pump by the motor generator to increase a horsepower of the hydraulic pump.

16. The hydraulic shovel according to claim 15,

wherein, upon detecting a closing operation in which the arm is moved close to the slewing upper body, the controller controls to increase the horsepower of the hydraulic pump by increasing the maximum value of the horsepower of the hydraulic pump to become an assist time maximum value that is greater than an initial maximum value.

17. The hydraulic shovel according to claim 15,

wherein the hydraulic pump is a variable capacity hydraulic pump capable of adjusting the maximum horsepower by changing the discharging amount of the high pressure oil by a regulator, and

wherein the controller controls to increase the horsepower of the hydraulic pump by controlling the regulator to increase the amount of the high pressure oil of the hydraulic pump in the closing operation of the arm.

18. The hydraulic shovel according to claim 15,

wherein the assist control unit terminates assisting of the operation status after the assisting of the operation status is started when another operation status different from the previous the operation status for which the assisting of the operation status is performed.