Swimming pool cleaner

• US 9,593,502 B2
• Filed: 09/26/2012
• Issued: 03/14/2017
• Est. Priority Date: 10/19/2009
• Status: Active Grant

• Current Assignee: Hayward Industries, Inc.
• Original Assignee: Hayward Industries, Inc.
• Inventors: Rief, Dieter J., Schlitzer, Hans Rainer
• Primary Examiner(s): JENNINGS, MICHAEL DEANGILO
• Application Number:
  US13/627,637
• Publication Number:
  US 20130152316A1
• Time in Patent Office: 1,630 Days
• Field of Search: 15/17
• US Class Current: 1/1
• CPC Class Codes: E04H 4/16 specially adapted for cleaning
• CPC Class Codes: E04H 4/1636 Suction cleaners
• CPC Class Codes: E04H 4/1654 Self-propelled cleaners
• CPC Class Codes: Y10T 29/49863 with prestressing of part

Abstract

A swimming pool cleaner including a body having a debris inlet and a debris outlet and defining an elongate slotted cavity pivotably holding proximal ends of flap members forming a segmented skirt which forms with the pool surface a plenum from which water and debris are drawn into the inlet. The slotted cavity is configured for strain-free insertion of the flap-member proximal ends into the cavity. A removable nozzle within the debris inlet and retaining the flap-member proximal ends in the cavity. A method for inlet to control debris-laden water flow. The cleaner further including a tool-free nozzle-mounting structure at the debris inlet removably retaining the nozzle within the debris inlet and a tool-free wheel-mounting assembly. a plurality of removable nozzles are interchangeably secured within the debris inlet, each nozzle having a flow opening sized differently from flow opening(s) of the other nozzle(s) to control debris-laden water flow.

Claims

1. A swimming pool cleaner movable along an underwater pool surface to clean debris therefrom, the pool cleaner comprising:

a body having a debris inlet and a debris outlet;

a segmented skirt including a plurality of flap members each of which extends from a proximal end hinged to the body to a distal end which is configured for extending along the pool surface such that the skirt forms with the pool surface a plenum from which water and debris are drawn into the inlet; and

an elongate slotted cavity defined by the body and a removable nozzle, the slotted cavity extending between two ends, the slotted cavity pivotably holding the proximal ends of the flap members therewithin and having an openable inlet-adjacent middle region permitting strain-free insertion of the flap-member proximal ends into the cavity;

wherein the nozzle is inserted into the debris inlet to control debris-laden water flow drawn into the debris inlet, the nozzle being positioned over the middle region of the slotted cavity thereby retaining the flap-member proximal ends in the cavity;

wherein the slotted cavity is formed by first and second wall portions separated by a slot, a first wall-portion configuration being continuous between the closed side ends, a second wall-portion configuration being interrupted along the inlet-adjacent middle region;

wherein the first and second wall-portion configurations each include a plurality of spaced tabs holding the flap-member proximal ends, the second configuration lacking the tabs along the inlet-adjacent middle region thereby opening access for sliding the flap-member proximal ends in or out of the cavity for strain-free assembly of the segmented skirt;

wherein the cleaner body includes a frame structure extending laterally from the debris inlet along the slotted cavity, the tabs of the second wall-portion configuration protruding from the frame structure thereby being reinforced against breakage;

wherein the nozzle has two opposite lateral sides and a cavity-adjacent side therebetween, the cavity-adjacent side including at least one tab extending therefrom over the cavity thereby closing the inlet-adjacent middle region and retaining the flap-member proximal ends within the cavity by providing continuity for the second wall-portion configuration;

wherein the nozzle is removable from the debris inlet and is configured for engagement with the frame structure which holds the nozzle within the debris inlet; and

wherein the pool cleaner has a tool-free nozzle mounting including a pair of lateral protrusions each extending from one of the lateral sides of the nozzle and a pair of frame-structure side portions extending laterally from the inlet and each engaging the corresponding lateral protrusion of the nozzle thereby retaining the nozzle within the debris inlet.

2. The pool cleaner of claim 1 includes at least two interchangeable nozzles one having a flow opening larger than a flow opening of the other nozzle.

3. The pool cleaner of claim 1 wherein:

each protrusion has a first surface substantially orthogonal to the nozzle lateral side and a second surface sloping between the first surface and the nozzle lateral side; and

each side portion of the frame structure includes a spring-grip inwardly displaceable when pressed by the corresponding lateral protrusion of the nozzle being inserted into the debris inlet beyond the spring-grip which resiliently returns into alignment with the side portion thereby locking the nozzle within the inlet.

4. The pool cleaner of claim 3 includes at least two interchangeable nozzles one having a flow opening larger than a flow opening of the other nozzle.

5. The pool cleaner of claim 3 wherein each side portion of the frame structure extends outwardly from the debris inlet thereby forming a tapered surface minimizing entrapment of the cleaner on step-like pool structures.

6. The pool cleaner of claim 5 further including a tool-free wheel-mounting assembly supporting at least one pair of wheels moving the cleaner along the pool surface, the tool-free wheel-mounting assembly including each of the wheels having a ball bearing rotatably holding such wheel on a non-rotating shaft extending laterally from the respective side of the cleaner body, each shaft having a polygonal exterior and each bearing having a polygonal interior matching the shaft exterior for a non-rotating engagement therewith.

7. The pool cleaner of claim 6 wherein the ball bearing is a double-race bearing in non-rotating engagement with the respective wheel.

8. The pool cleaner of claim 6 wherein:

each shaft has a hollow interior with an inwardly-facing shoulder therewithin; and

the tool-free wheel-mounting assembly includes a removable clip inserted into the shaft interior and in a locking engagement with the shoulder, the clip having at least two fingers which extend from an exterior head and terminate with a hook-end within the shaft interior, the fingers being pressed together upon insertion into the shaft and spreading outwardly into the locking engagement with the shoulder thereby securely holding the wheel on the shaft.