Information carrying card comprising crosslinked polymer composition, and method of making the same
First Claim
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1. A method for forming a core layer of an information carrying card, comprising:
- forming a first thermoplastic layer defining at least one cavity therein, said at least one cavity having a continuous surface profile defined solely by and being inside the first thermoplastic layer, the continuous surface profile having a bottom wall surface and a side wall surface, the first thermoplastic layer comprising at least one thermoplastic material;
disposing at least a portion of an inlay layer into the at least one cavity; and
dispensing a crosslinkable polymer composition over the first thermoplastic layer and at least partially into the at least one cavity, and contacting the inlay layer so as to form the core layer of the information carrying card.
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Abstract
The disclosure provides a core layer for an information carrying card, resulting information carrying card, and methods of making the same. A core layer for an information carrying card comprises at least one thermoplastic layer having at least one cavity, an inlay layer, and, and a crosslinked polymer composition. At least one portion of the inlayer layer is disposed inside the at least one cavity of the at least one thermoplastic layer. The crosslinked polymer composition is disposed over the at least one thermoplastic layer and contacting the inlayer layer.
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Citations
25 Claims
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1. A method for forming a core layer of an information carrying card, comprising:
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forming a first thermoplastic layer defining at least one cavity therein, said at least one cavity having a continuous surface profile defined solely by and being inside the first thermoplastic layer, the continuous surface profile having a bottom wall surface and a side wall surface, the first thermoplastic layer comprising at least one thermoplastic material; disposing at least a portion of an inlay layer into the at least one cavity; and dispensing a crosslinkable polymer composition over the first thermoplastic layer and at least partially into the at least one cavity, and contacting the inlay layer so as to form the core layer of the information carrying card. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25)
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Specification