Bone anchoring device

• US 9,597,121 B2
• Filed: 06/12/2015
• Issued: 03/21/2017
• Est. Priority Date: 01/30/2012
• Status: Active Grant

• Current Assignee: Biedermann Technologies GmbH & Co. KG
• Original Assignee: Biedermann Technologies GmbH & Co. KG
• Inventors: Matthis, Wilfried, Meer, Martin, Biedermann, Lutz
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): HARVEY, JULIANNA NANCY
• Application Number:
  US14/738,537
• Publication Number:
  US 20160000470A1
• Time in Patent Office: 648 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/7002 Longitudinal elements, e.g. rods
• CPC Class Codes: A61B 17/7034 characterised by a lateral opening
• CPC Class Codes: A61B 17/7035 Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/8605 Heads, i.e. proximal ends projecting from bone
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: F04C 2270/041 Controlled or regulated

Abstract

A polyaxial bone anchoring device includes a bone anchoring element having a head and a shaft, a receiving part having a head receiving portion, a rod receiving portion, and a bore having a bore axis, and a pressure member movable in the bore and having a first surface for engaging the head, wherein the pressure member is movable to a first position where friction between the first surface and the head generates a preload on the head to maintain the shaft at a temporary angular position relative to the receiving part, and wherein the pressure member is configured to engage the receiving part to generate a holding force for holding the pressure member at the first position without a positive lock, and wherein the pressure member is movable in and out of the first position by applying an axial force on the pressure member greater than the holding force.

Claims

1. A polyaxial bone anchoring device comprising:

a bone anchoring element having a head and a shaft for anchoring to a bone;

a receiving part for coupling the bone anchoring element to a rod, the receiving part having a first end and a second end, a head receiving portion at the second end with an accommodation space for accommodating the head, and a rod receiving portion at the first end, the rod receiving portion having an inner wall defining a bore, the bore having a bore axis; and

a pressure member movable in the bore and comprising a first section defining a first surface for engaging the head, and a one-piece second section that is axially connected to the first section and that defines both a second surface for engaging the rod and an outer surface;

wherein when the bone anchoring element and the pressure member are in the receiving part, the pressure member is configured to assume and be held at a first position where friction between the first surface and the head generates a preload on the head to maintain the shaft at a temporary angular position relative to the receiving part, and a second position different from the first position where the head is locked relative to the receiving part; and

wherein when the pressure member is at the first position, a portion of the inner wall of the receiving part that is directed towards the bore axis exerts a holding force on the outer surface of the pressure member to restrict movement of the pressure member towards the first end of the receiving part, and wherein the pressure member is movable out of the first position towards the first end of the receiving part by applying a sufficient axial force on the pressure member.

2. The poyaxial bone anchoring device of claim 1, wherein the pressure element is held at the first position by a radial force that generates friction between the pressure member and the inner wall of the receiving part.

3. The polyaxial bone anchoring device of claim 1, wherein the pressure member is configured to form an interference fit with the receiving part in the first position.

4. The polyaxial bone anchoring device of claim 1, wherein at least a portion of a surface defining the bore is roughened, fluted, grooved or ridged.

5. The polyaxial bone anchoring device of claim 1, wherein at least a portion of the outer surface of the pressure member is roughened, fluted, grooved or ridged.

6. The polyaxial bone anchoring device of claim 1, wherein the pressure member further comprises two projections extending radially outwards and configured to latch into annular grooves in the receiving part when the pressure member is in the receiving part.

7. The polyaxial bone anchoring device of claim 1, wherein the pressure member is substantially cylindrical.

8. The polyaxial bone anchoring device of claim 1, wherein the pressure member has a first end and a second end, and a recess at the second end with a spherical-segment shape corresponding to a spherical-segment shaped surface portion of the head of the bone anchoring element.

9. The polyaxial bone anchoring device of claim 1, further comprising a sleeve-like insert piece configured to be positioned around a spherical-segment shaped portion of the head, wherein the insert piece is configured to pivot in the accommodation space of the receiving part, and wherein when the insert piece is seated in the receiving part and has a central axis coaxial with the bore axis, a lower edge of the insert piece extends out of a lower opening of the receiving part.

10. The polyaxial bone anchoring device of claim 1, wherein the receiving part comprises a set screw, and wherein the pressure member is held in the first position when the set screw extends into the bore and is in frictional contact with the outer surface of the pressure member.

11. The polyaxial bone anchoring device of claim 1, wherein the pressure member is held in the first position by crimping a portion of either the pressure member or the receiving part.

12. The polyaxial bone anchoring device of claim 1, wherein the one-piece second section of the pressure member is monolithic.

13. The polyaxial bone anchoring device of claim 1, wherein the one-piece second section of the pressure member has two legs, wherein the second surface for engaging the rod defines a recess formed between the two legs, and wherein the outer surface of the pressure member on which the receiving part exerts the holding force is on at least one of the two legs.

14. The polyaxial bone anchoring device of claim 1, wherein the portion of the inner wall of the receiving part that is directed towards the bore axis comprises a ridge.

15. The polyaxial bone anchoring device of claim 1, wherein the inner wall of the receiving part further defines a groove configured to prevent the pressure member from being removed from the first end of the receiving part.

16. The polyaxial bone anchoring device of claim 1, wherein the outer surface of the pressure member comprises a top end face adjacent the second surface that faces away from the first surface and a side surface that extends down from the top end face towards the first surface, and wherein when the pressure member is at the first position, the portion of the inner wall of the receiving part that is directed towards the bore axis exerts the holding force on the side surface of the pressure member.

17. The polyaxial bone anchoring device of claim 1, wherein the inner wall of the receiving part includes an upper side surface that faces a direction perpendicular to the bore axis and a lower side surface positioned adjacent to and recessed from the upper side surface, and wherein the outer surface of the pressure member is configured to contact the upper side surface.

18. The polyaxial bone anchoring device of claim 1, wherein the second surface of the pressure member forms two legs, and wherein the pressure member can assume a third position that is located above the first position towards the first end of the receiving part, and wherein the legs of the pressure member each has a same cross-sectional profile in the first and third positions.

19. The polyaxial bone anchoring device of claim 1, wherein when the pressure member is at the first position or at a position above the first position towards the first end of the receiving part, a portion of the second section of the pressure member that is closest to the first end of the receiving part in an axial direction contacts the inner wall of the receiving part.

20. The polyaxial bone anchoring device of claim 1, wherein the second surface of the pressure member forms two legs, wherein a maximum outer diameter of the pressure member measured at two legs is larger than an inner diameter of the portion of the inner wall of the receiving part that exerts the holding force on the pressure member at the first position, and wherein for at least part of each leg, a solid wall extends radially between the second surface and the maximum outer diameter.

21. The polyaxial bone anchoring device of claim 20, wherein the maximum outer diameter of the pressure member is configured to engage the portion of the inner wall of the receiving part that exerts the holding force on the pressure member at the first position or at a position above the first position towards the first end of the receiving part.

22. The polyaxial bone anchoring device of claim 1, wherein a portion of the second section of the pressure member that defines a bottom of the second surface forms a solid annular ring around a central axis of the pressure member.

23. The polyaxial bone anchoring device of claim 1, further comprising an insert piece insertable into the receiving part and configured to be positioned at least partially in the accommodation space and to provide a seat for the head.

24. A method of manufacturing a polyaxial bone anchoring device comprising a bone anchoring element having a head and a shaft for anchoring to a bone, a receiving part for coupling the bone anchoring element to a rod, the receiving part having a first end and a second end, a head receiving portion at the second end with an accommodation space for accommodating the head, and a rod receiving portion at the first end, the rod receiving portion having an inner wall defining a bore, the bore having a bore axis, and a pressure member comprising a first section defining a first surface for engaging the head, and a one-piece second section that is axially connected to the first section and that defines both a second surface for engaging the rod and an outer surface, wherein when the bone anchoring element and the pressure member are in the receiving part, the pressure member is configured to assume and be held at a first position where friction between the first surface and the head generates a preload on the head to maintain the shaft at a temporary angular position relative to the receiving part, and a second position different from the first position where the head is locked relative to the receiving part, the method comprising:

inserting the head of the bone anchoring element in the receiving part;

inserting the pressure member in the receiving part; and

moving the pressure member to the first position to generate the preload on the head of the bone anchoring element, wherein when the pressure member is at the first position, a portion of the inner wall of the receiving part that is directed towards the bore axis exerts a holding force on the outer surface of the pressure member to restrict movement of the pressure member towards the first end of the receiving part, and wherein the pressure member is movable out of the first position towards the first end of the receiving part by applying a sufficient axial force on the pressure member.

25. The method of claim 24, wherein the holding force is a radially acting force.

26. The method of claim 25, wherein the radially acting force is generated by an interference fit between the pressure member and the receiving part.

27. The method of claim 25, wherein the receiving part comprises a set screw, and wherein the radially acting force is generated by screwing the set screw into a through bore in the receiving part to exert pressure on the pressure member.

28. The method of claim 25, further comprising crimping one of the receiving part or the pressure member, wherein the radially acting force is generated by a deformed portion formed by the crimping exerting pressure between the pressure member and the receiving part.

29. A method for coupling a rod to a bone via a polyaxial bone anchoring device comprising a bone anchoring element having a head and a shaft for anchoring to a bone, a receiving part for coupling the bone anchoring element to a rod, the receiving part having a first end and a second end, a head receiving portion at the second end with an accommodation space for accommodating the head, and a rod receiving portion at the first end, the rod receiving portion having an inner wall defining a bore, the bore having a bore axis, a pressure member movable in the bore and comprising a first section defining a first surface for engaging the head, and a one-piece second section that is axially connected to the first section and that defines both a second surface for engaging the rod and an outer surface, and a fixation element, the method comprising:

inserting the bone anchoring element into a bone when the head and the pressure member are in the receiving part and the pressure member is held at a first position where friction between the first surface and the head generates a preload onto the head to maintain the shaft at a temporary angular position relative to the receiving part;

applying a force greater than the friction on the bone anchoring element or the receiving part to adjust the angular position of the shaft relative to the receiving part while the pressure member is held at the first position, such that when the pressure member is at the first position, a portion of the inner wall of the receiving part that is directed towards the bore axis exerts a holding force on the outer surface of the pressure member to restrict movement of the pressure member towards the first end of the receiving part, and wherein the pressure member is movable out of the first position towards the first end of the receiving part by applying a sufficient axial force on the pressure member;

inserting a rod into the rod receiving portion of the receiving part; and

advancing the fixation element in the receiving part to advance the rod towards the head receiving portion, and to advance the pressure member out of the first position to a second position to lock the head relative to the receiving part and to lock a position of the rod relative to the receiving part.

30. The method of claim 29, further comprising;

inserting the head of the bone anchoring element into the accommodation space of the receiving part;

inserting the pressure member into the receiving part; and

moving the pressure member to the first position.

31. The method of claim 29, further comprising:

inserting the head of the bone anchoring element into the accommodation space of the receiving part;

inserting the pressure member into the receiving part;

advancing the pressure member to the first position; and

advancing a set screw into the bore of the receiving part to engage the pressure member and to generate the holding force between the pressure member and the receiving part.

32. The method of claim 29, further comprising:

inserting the head of the bone anchoring element into the accommodation space of the receiving part;

inserting the pressure member into the receiving part;

advancing the pressure member to the first position; and

crimping one of the receiving part or the pressure member to engage the other one of the receiving part or the pressure member to generate the holding force between the pressure member and the receiving part.

33. A polyaxial bone anchoring device comprising:

a bone anchoring element having a head and a shaft for anchoring to a bone;

a receiving part for coupling the bone anchoring element to a rod, the receiving part having a first end and a second end, a head receiving portion at the second end with an accommodation space for accommodating the head, and a rod receiving portion at the first end, the rod receiving portion having an inner wall defining a bore, the bore having a bore axis; and

a pressure member movable in the bore and comprising a first section defining a first surface for engaging the head, and a one-piece second section that is axially connected to the first section and that defines both a second surface for engaging the rod and an outer surface;

wherein when the bone anchoring element and the pressure member are in the receiving part, the pressure member is configured to assume and be held at a first position where friction between the first surface and the head generates a preload on the head to maintain the shaft at a temporary angular position relative to the receiving part, and a second position different from the first position where the head is locked relative to the receiving part;

wherein when the pressure member is at the first position, the inner wall of the receiving part exerts a holding force on the outer surface of the pressure member to restrict movement of the pressure member towards the first end of the receiving part, wherein at least part of the holding force acting on the outer surface of the pressure member is directed radially relative to the bore axis, and wherein the pressure member is movable out of the first position towards the first end of the receiving part b^y applying a sufficient axial force on the pressure member; and

wherein the second surface of the pressure member forms two legs, and wherein the pressure member can assume a third position that is located above the first position towards the first end of the receiving part, and wherein the legs of the pressure member each has a same cross-sectional profile in the first and third positions.

34. The polyaxial bone anchoring device of claim 33, wherein when the pressure member is at the first position, a portion of the inner wall of the receiving part that exerts the holding force on the outer surface of the pressure member is directed towards the bore axis.

35. The polyaxial one anchoring device of claim 33, wherein the inner wall of the receiving part includes an upper side surface that faces a direction perpendicular to the bore axis and a lower side surface positioned adjacent to and recessed from the upper side surface, and wherein the outer surface of the pressure member is configured to contact the upper side surface.

36. The polyaxial bone anchoring device of claim 33, wherein the outer surface of the pressure member comprises a top end face adjacent the second surface that faces away from the first surface and a side surface that extends down from the top end face towards the first surface, and wherein when the pressure member is at the first position, the inner wall of the receiving part exerts the holding force on the side surface of the pressure member.

37. The polyaxial bone anchoring device of claim 33, wherein when the pressure member is at the first position or at a position above the first position towards the first end of the receiving part, a portion of the second section of the pressure member that is closest to the first end of the receiving part in an axial direction contacts the inner wall of the receiving part.

38. The polyaxial bone anchoring device of claim 33, wherein the second surface of the pressure member forms two legs, wherein a maximum outer diameter of the pressure member measured at two legs is larger than an inner diameter of a portion of the inner wall of the receiving part that exerts the holding force on the pressure member at the first position, and wherein for at least part of each leg, a solid wall extends radially between the second surface and the maximum outer diameter.

39. The polyaxial bone anchoring device of claim 38, wherein the maximum outer diameter of the pressure member is configured to engage the portion of the inner wall of the receiving part that exerts the holding force on the pressure member at the first position or at a position above the first position towards the first end of the receiving part.

40. The polyaxial bone anchoring device of claim 33, wherein a portion of the second section of the pressure member that defines a bottom of the second surface forms a solid annular ring around a central axis of the pressure member.

41. The polyaxial bone anchoring device of claim 33, further comprising an insert piece insertable into the receiving part and configured to be positioned at least partially in the accommodation space and to provide a seat for the head.