Device for utilizing waste heat from engine

• US 9,599,015 B2
• Filed: 07/04/2013
• Issued: 03/21/2017
• Est. Priority Date: 07/09/2012
• Status: Active Grant

• Current Assignee: Sanden Corporation (Hisense Home Appliances Group Co., Ltd.)
• Original Assignee: Sanden Corporation (Hisense Home Appliances Group Co., Ltd.)
• Inventors: Makino, Hajime, Haraguchi, Tomonori, Nagai, Hiroyuki
• Primary Examiner(s): Trieu, Thai Ba
• Application Number:
  US14/413,651
• Publication Number:
  US 20150176482A1
• Time in Patent Office: 1,356 Days
• Field of Search: 606/70, 606/60, 606/18
• US Class Current: 1/1
• CPC Class Codes: F01K 23/065 the combustion taking place in an internal combustion piston engine, e.g. a diesel engine
• CPC Class Codes: F01P 3/20 Cooling circuits not specific to a single part of engine or machine F01P3/22 takes precedence
• CPC Class Codes: F02B 39/085 the fluid drive using expansion of fluids other than exhaust gases, e.g. a Rankine cycle
• CPC Class Codes: F02D 21/08 the other gas being the exhaust gas of engine
• CPC Class Codes: F02G 2260/00 Recuperating heat from exhaust gases of combustion engines and heat from cooling circuits
• CPC Class Codes: F02G 5/00 Profiting from waste heat of combustion engines, not otherwise provided for
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A device for utilizing waste heat from an engine, which is provided with a Rankine cycle device having an expander bypass passage and a bypass valve that opens and closes the expander bypass passage, and transmits the output torque Tr of the Rankine cycle device to the engine, estimates the output torque Tr of the Rankine cycle device accurately. An output calculation part includes a torque estimation portion that estimates the torque of an expander. The torque estimation portion has a first torque estimation equation corresponding to an opening position of a bypass valve, and a second torque estimation equation corresponding to a closed position of the bypass valve. The output calculation part calculates an output torque Tr of a Rankine cycle device, based on a torque estimated value by the first or second torque estimation equation.

Claims

1. A device for utilizing waste heat from an engine, comprising:

a Rankine cycle device provided in a circulation passage of a refrigerant with an evaporator that evaporates the refrigerant by heating the refrigerant by the waste heat of the engine, an expander that expands the refrigerant which has passed through the evaporator to thereby generate power, a condenser that condenses the refrigerant which has passed through the expander, and a pump that delivers the refrigerant which has passed through the condenser to the evaporator, and provided with an expander bypass passage that allows the refrigerant to circulate while bypassing the expander, and a bypass valve that opens and closes the expander bypass passage;

a transmission mechanism that transmits an output torque of the Rankine cycle device to the engine; and

a calculation processing unit that calculates the output torque of the Rankine cycle device, based on a torque of the expander and outputs the calculated output torque of the Rankine cycle device to an engine control unit,

wherein the engine control unit sets a target torque of the engine from the output torque of the Rankine cycle and a required torque calculated based on operating conditions of the engine, and controls a fuel injection amount into the engine based on the set target torque of the engine,

wherein the calculation processing unit estimates a torque of the expander, based on a refrigerant pressure on the high pressure side of the Rankine cycle device and a refrigerant pressure on the low pressure side thereof, and calculates the output torque of the Rankine cycle device based on the estimated torque of the expander, and

wherein the estimated torque of the expander is limited by a predetermined negative value to adjust the bypass valve to open or close the expander bypass passage.

2. A device for utilizing waste heat from an engine, comprising:

a Rankine cycle device provided in a circulation passage of a refrigerant with an evaporator that evaporates the refrigerant by heating the refrigerant by the waste heat of the engine, an expander that expands the refrigerant which has passed through the evaporator to thereby generate power, a condenser that condenses the refrigerant which has passed through the expander, and a pump that delivers the refrigerant which has passed through the condenser to the evaporator, and provided with an expander bypass passage that allows the refrigerant to circulate while bypassing the expander, and a bypass valve that opens and closes the expander bypass passage;

a transmission mechanism that transmits an output torque of the Rankine cycle device to the engine; and

a calculation processing unit that calculates the output torque of the Rankine cycle device and outputs the calculated output torque of the Rankine cycle device to an engine control unit that performs output control of the engine,

wherein the engine control unit sets a target torque of the engine from the output torque of the Rankine cycle and a required torque calculated based on operating conditions of the engine, and controls a fuel injection amount into the engine based on the set target torque of the engine,

wherein the calculation processing unit has;

a first torque estimation portion that estimates a torque of the expander in a state in which the bypass valve is open, based on a refrigerant pressure on the high pressure side of the Rankine cycle device and a refrigerant pressure on the low pressure side thereof; and

a second torque estimation portion that estimates a torque of the expander in a state in which the bypass valve is closed, based on the refrigerant pressure on the high pressure side of the Rankine cycle device and the refrigerant pressure on the low pressure side thereof, and

wherein the output torque of the Rankine cycle device is calculated based on the torque estimated value by the first torque estimation portion or the torque estimated value by the second torque estimation portion to adjust the bypass valve to open or close the expander bypass passage.

3. The device for utilizing waste heat from the engine, according to claim 2, wherein the calculation processing unit calculates the output torque of the Rankine cycle device, based on a larger value of the torque estimated value by the first torque estimation portion and the torque estimated value by the second torque estimation portion.

4. The device for utilizing waste heat from the engine, according to claim 2, wherein the calculation processing unit determines whether the bypass valve is open or closed,

when the bypass valve is open, calculates the output torque of the Rankine cycle device, based on the torque estimated value by the first torque estimation portion, and

when the bypass valve is closed, calculates the output torque of the Rankine cycle device, based on a larger value of the torque estimated value by the first torque estimation portion and the torque estimated value by the second torque estimation portion.

5. The device for utilizing waste heat from the engine, according to claim 2,

wherein the pump is driven by the engine through the transmission mechanism, and

wherein the calculation processing unit subtracts a load torque for driving the pump from the torque estimated value by the first torque estimation portion or the torque estimated value by the second torque estimation portion to calculate the output torque of the Rankine cycle device.

6. The device for utilizing waste heat from the engine, according to claim 2, wherein the first torque estimation portion and the second torque estimation portion estimate the torque of the expander, further based on a rotational speed of the expander.

7. The device for utilizing waste heat from the engine, according to claim 2,

wherein the expander and the pump are configured as a pump integrated expander integrated through a common rotary shaft, and the pump is driven by the engine through the transmission mechanism or driven by the expander,

wherein the first torque estimation portion estimates a torque of the pump integrated expander in the state in which the bypass valve is open, based on the refrigerant pressure on the high pressure side of the Rankine cycle device, the refrigerant pressure on the low pressure side of the Rankine cycle, and a rotational speed of the expander, and

wherein the second torque estimation portion estimates a torque of the pump integrated expander in the state in which the bypass valve is closed, based on the refrigerant pressure on the high pressure side of the Rankine cycle device, the refrigerant pressure on the low pressure side of the Rankine cycle, and a rotational speed of the expander.

8. The device for utilizing waste heat from the engine, according to claim 2, wherein the second torque estimation portion estimates the torque of the expander, further based on a refrigerant temperature of an inlet of the expander or a value correlated therewith.