Apparatus and methods for proximity sensing circuitry

• US 9,599,448 B2
• Filed: 11/29/2007
• Issued: 03/21/2017
• Est. Priority Date: 11/29/2007
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: Rollins, George E., Chen, Weihua, Kulkarni, Prachi S., Sufariu, Diana A.
• Primary Examiner(s): Schindler, David M.
• Application Number:
  US11/947,563
• Publication Number:
  US 20090140727A1
• Time in Patent Office: 3,400 Days
• Field of Search: 324/207.16
• US Class Current: 1/1
• CPC Class Codes: G01B 7/023 for measuring distance between sensor and object G01B7/082 and G01B7/102 take precedence
• CPC Class Codes: G01B 7/14 for measuring distance or clearance between spaced objects or spaced apertures G01B7/30 takes precedence

Abstract

An inductive proximity sensor is disclosed. The proximity sensor includes a source circuit with an inductive element configured to deliver energy to a resonator when a source current is changed. In various embodiments, the source current is provided a step current source. In various embodiments, the source current is provided by constant current source coupled to the inductive element by a switch. Apparatus and methods for operating the inductive proximity sensor are disclosed.

Claims

1. An inductive proximity sensor comprising:

a source circuit containing only a current source, a switch, and an inductive source element, wherein the source circuit is a circuit loop containing only the switch which is coupled to the current source and the inductive source element which is coupled to the switch at a connection point, and wherein the switch is configured to operatively couple the current source to the inductive source element in a first state and to operatively isolate the current source from the inductive source element in a second state; and

a resonant circuit comprising a target sensing inductive element and a reference inductive element directly coupled together at a node, and a capacitive element having a first side directly connected to the node and a second side directly connected to the connection point,

wherein the source circuit is configured to energize the resonant circuit via the capacitive element, and

wherein the target sensing inductive element is oriented in a substantially orthogonal direction relative to the reference inductive element.

2. The inductive proximity sensor of claim 1, wherein the inductive source element is configured to energize the resonant circuit in response to the switch transitioning to the second state.

3. The inductive proximity sensor of claim 1, wherein the switch is a semiconductor switch.

4. The inductive proximity sensor of claim 1, wherein the current source is a constant current source or a step current source.

5. The inductive proximity sensor of claim 1, further comprising:

a differential input voltage amplification circuit coupled to the source circuit and coupled to the resonant circuit; and

an analog multiplier coupled to the resonant circuit, the analog multiplier arranged to receive signals associated with the reference inductive element and the target sensing inductive element, the analog multiplier configured to output a signal related in amplitude to a difference between a first current in the reference inductive element and a second current in the target sensing inductive element.

6. The inductive proximity sensor of claim 1, wherein the resonant circuit comprises a switch connected between the connection point and the node.

7. The inductive proximity sensor of claim 1, wherein the reference inductive element is shielded from a target metal in proximity of the inductive proximity sensor using Mu-metal shielding.

8. The inductive proximity sensor of claim 5, further comprising the differential input voltage amplification circuit configured to send, to the analog multiplier, a voltage signal corresponding to a resonant signal generated by the resonant circuit.

9. A proximity detector, comprising:

an inductive proximity sensor comprising a circuit loop containing only a current source, an inductive circuit element, and a control element configured to initiate a change in a current flowing in the inductive circuit element, the control element located in the circuit loop, and wherein the inductive circuit is coupled to the control element at a connection point; and

the inductive proximity sensor further comprising a resonant circuit coupled to the inductive circuit element, the resonant circuit comprising a target sensing inductive element and a reference inductive element both directly connected to a first side of a capacitive element

wherein a second side of the capacitive element is directly connected to the connection point, wherein the reference inductive element is oriented substantially orthogonally relative to the target sensing inductive element and

wherein the current flowing in the inductive circuit element and a voltage across the resonant circuit are initially unchanged upon activating the control element.

10. The proximity detector of claim 9, further comprising a shunt resistive element connected between the first side of the capacitive element and the connection point via a switching element, the shunt resistive element and switching element configured to quench oscillations in the resonant circuit.

11. The proximity detector of claim 9, wherein the control element comprises a switching device.

12. The proximity detector of claim 9, wherein the current source is a constant current source or a step current source.

13. The proximity detector of claim 10, further comprising a timing module configured to close the switching element in response to an elapse of a defined time duration after the control element has transitioned to an open state, and to open the switching element prior to transitioning the control element to a closed state.

14. A process control system, comprising:

an inductive proximity sensor comprising a source current circuit containing only a current source, an inductive circuit element and a control component, the control component configured to initiate a change in a current flowing in the inductive circuit element, wherein the control component is coupled in the source current circuit, and wherein the inductive circuit element is coupled to the control component at a connection point;

the inductive proximity sensor further comprising a resonant circuit coupled to the inductive circuit element, the resonant circuit connected to the control component, the resonant circuit comprising a target sensing inductive element and a reference inductive element directly connected together at a node and oriented substantially orthogonally relative to one another, and a capacitive element having a first side directly connected to the node and a second side directly connected to the connection point, wherein the current flowing in the inductive circuit element and a voltage across the resonant circuit are initially unchanged upon activating the control component; and

a processor coupled to at least one of the source current circuit or the inductive proximity sensor, wherein the processor is configured to process signals associated with eddy currents generated in a metal based on an output of the inductive proximity sensor.

15. The process control system of claim 14, wherein a rate of decay of the current flowing in the inductive circuit element is based on the eddy currents.

16. The process control system of claim 14, wherein the control component comprises at least one of a switching element the current source is a constant current source or a step current source.

17. The process control system of claim 14, wherein the current flowing in the inductive circuit element is characterized by the voltage across the resonant circuit independent of a resonant state of the resonant circuit.

18. The process control system of claim 14, wherein the current flowing in the inductive circuit element and the voltage across the resonant circuit are initially independent of a present state of the resonant circuit when the control component is activated.

19. The process control system of claim 14, further comprising a switching element in series with a shunt resistor configured to de-energize the resonant circuit in response to the switching element being closed, a timing module configured to close the switching element in response to an elapse of a defined time duration after the control component has transitioned to an open state, and to open the switching element prior to transitioning the control component to a closed state.