Imbedded chip for battery applications

• US 9,599,584 B2
• Filed: 04/26/2013
• Issued: 03/21/2017
• Est. Priority Date: 04/27/2012
• Status: Active Grant

• Current Assignee: California Institute of Technology, Centre National De La Recherche Scientifique, Nanyang Technology University
• Original Assignee: California Institute of Technology, Centre National De La Recherche Scientifique, Nanyang Technology University
• Inventors: Yazami, Rachid, Tan, Cher Ming
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): Soto, Janice M
• Application Number:
  US13/871,454
• Publication Number:
  US 20130322488A1
• Time in Patent Office: 1,425 Days
• US Class Current: 1/1
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 1/02 to electric heating circuits
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2240/80 Time limits
• CPC Class Codes: B60L 2260/22 Standstill, e.g. zero speed
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/0053 relating to fuel cells
• CPC Class Codes: B60L 3/12 Recording operating variables ; Monitoring of operating variables
• CPC Class Codes: B60L 50/40 using propulsion power supplied by capacitors
• CPC Class Codes: B60L 58/13 Maintaining the SoC within a determined range
• CPC Class Codes: B60L 58/14 Preventing excessive discharging
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/16 responding to battery ageing, e.g. to the number of charging cycles or the state of health [SoH]
• CPC Class Codes: B60L 58/18 of two or more battery modules
• CPC Class Codes: B60L 58/25 by controlling the electric load
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: B60L 58/27 by heating
• CPC Class Codes: B60L 58/32 : for controlling the temperature of fuel cells, e.g. by controlling the electric load
• CPC Class Codes: B60L 58/33 : by cooling
• CPC Class Codes: B60L 58/34 : by heating
• CPC Class Codes: G01N 27/27 : Association of two or more measuring systems or cells, each measuring a different parameter, where the measurement results may be either used independently, the systems or cells being physically associated, or combined to produce a value for a further parameter
• CPC Class Codes: G01R 31/382 : Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/3835 : involving only voltage measurements
• CPC Class Codes: H01M 10/448 : End of discharge regulating measures
• CPC Class Codes: H01M 10/48 : Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/486 : for measuring temperature
• CPC Class Codes: H01M 2010/4271 : Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 90/40 : Application of hydrogen technology to transportation, e.g. using fuel cells

Abstract

Provided are methods, systems and devices for thermodynamically evaluating electrochemical systems and components thereof, including electrochemical cells such as batteries. The present systems and methods are capable of monitoring selected electrochemical cell conditions, such as temperature, open circuit voltage and/or composition, and carrying out measurements of a number of cell parameters, including open circuit voltage, time and temperature, with accuracies large enough to allow for precise determination of thermodynamic state functions and materials properties relating to the composition, phase, states of charge, health and safety and electrochemical properties of electrodes and electrolytes in an electrochemical cell. Thermodynamic measurement systems of the present invention are highly versatile and provide information for predicting a wide range of performance attributes for virtually any electrochemical system having an electrode pair.

Claims

1. A device for monitoring a condition of an electrochemical cell, the device comprising an integrated circuit comprising:

a voltage monitoring circuit for measuring a plurality of open circuit voltages of said electrochemical cell, said plurality of open circuit voltages generated upon charging or discharging said electrochemical cell or stopping charging or discharging said electrochemical cell;

a temperature monitoring circuit for measuring a plurality of temperatures of said electrochemical cell, said plurality of temperatures generated upon charging or discharging said electrochemical cell or stopping charging or discharging said electrochemical cell;

a current monitoring circuit for measuring a charging current of said electrochemical cell or a discharging current of said electrochemical cell; and

a circuit for determining a thermodynamic parameter of said electrochemical cell, wherein said thermodynamic parameter is one or more of a change in entropy of said electrochemical cell, a change in enthalpy of said electrochemical cell and a change in free energy of said electrochemical cell, said circuit for determining a thermodynamic parameter positioned in electrical or data communication with said temperature monitoring circuit to receive temperature measurements from said temperature monitoring circuit, positioned in electrical or data communication with said voltage monitoring circuit to receive open circuit voltage measurements from said voltage monitoring circuit and positioned in electrical or data communication with said current monitoring circuit to receive current measurements from said current monitoring circuit or to provide thermodynamics parameters to said current monitoring circuit;

wherein said device does not comprise a temperature controller or a means for controlling or establishing said plurality of temperatures generated upon charging or discharging said electrochemical cell or stopping charging or discharging said electrochemical cell.

2. The device of claim 1, wherein said device is embedded into said electrochemical cell or is attached to or contained within a housing of said electrochemical cell.

3. The device of claim 1, further comprising a temperature sensor positioned in thermal communication with said electrochemical cell, said temperature sensor further positioned in electrical or data communication with said temperature monitoring circuit.

4. The device of claim 1, wherein said temperature monitoring circuit determines or monitors a temperature of said electrochemical cell as said electrochemical cell is charging or discharging.

5. The device of claim 1, wherein said temperature monitoring circuit determines or monitors a temperature of said electrochemical cell when said electrochemical cell is not charging or when said electrochemical cell is not discharging.

6. The device of claim 1, wherein the integrated circuit comprises a circuit for determining an open circuit state of the electrochemical cell.

7. The device of claim 6, wherein the integrated circuit comprises a power switching circuit.

8. The device of claim 1, wherein said device is a component of an automobile;

and wherein said voltage monitoring circuit measures said plurality of open circuit voltages of said electrochemical cell when said automobile is idle, stopped, parked, powered off, powering off, powered on, powering on, accelerating or decelerating, wherein said temperature monitoring circuit measures said plurality of temperatures of said electrochemical cell when said automobile is idle, stopped, parked, powered off, powering off, powered on, powering on, accelerating or decelerating or wherein both said voltage monitoring circuit measures said plurality of open circuit voltages of said electrochemical cell and said temperature monitoring circuit measures said plurality of temperatures of said electrochemical cell said automobile is idle, stopped, parked, powered off, powering off, powered on, powering on, accelerating or decelerating.

9. The device of claim 8, wherein a change in open circuit voltage of said electrochemical cell occurs when said automobile is idle, stopped, parked, powered off, powering off, powered on, powering on, accelerating or decelerating.

10. The device of claim 1, wherein said device is a component of a portable electronic device;

and wherein said voltage monitoring circuit measures said plurality of open circuit voltages of said electrochemical cell when said portable electronic device is idle, powered off, powering off, powered on or powering on, wherein said temperature monitoring circuit measures said plurality of temperatures of said electrochemical cell when said portable electronic device is idle, powered off, powering off, powered on or powering on or wherein both said voltage monitoring circuit measures said plurality of open circuit voltages of said electrochemical cell and said temperature monitoring circuit measures said plurality of temperatures of said electrochemical cell when said portable electronic device is idle, powered off, powering off, powered on or powering on.

11. The device of claim 10, wherein a change in open circuit voltage of said electrochemical cell occurs when said portable electronic device is idle, powered off, powering off, powered on or powering on.

12. The device of claim 1, wherein said thermodynamic parameter of said electrochemical cell is determined using one or more of said plurality of open circuit voltages of said electrochemical cell and said plurality of temperatures of said electrochemical cell.

13. The device of claim 1, wherein said thermodynamic parameter of said electrochemical cell is determined using a first temperature of said electrochemical cell and a second temperature of said electrochemical cell different from said first temperature of said electrochemical cell.

14. The device of claim 1, wherein said change in free energy is determined by measuring an open circuit voltage of said electrochemical cell.

15. The device of claim 1, wherein said integrated circuit comprises a state of charge calculating circuit for determining a state of charge of said electrochemical cell, said state of charge calculating circuit receiving current measurements from said current monitoring circuit and thermodynamic parameters of said electrochemical cell from said circuit for determining a thermodynamic parameter.

16. The device of claim 15, wherein said state of charge calculating circuit comprises said current monitoring circuit.

17. The device of claim 15, wherein said integrated circuit monitors said electrochemical cell as said electrochemical cell is charged under controlled conditions and updates entries in a look-up table as said electrochemical cell is charged under controlled conditions, said look-up table including entries of states of charge of said electrochemical cell, open circuit voltages of said electrochemical cell and thermodynamic parameters of said electrochemical cell.

18. The device of claim 1, wherein said voltage monitoring circuit determines an open circuit voltage of said electrochemical cell when said electrochemical cell is not charging or when said electrochemical cell is not discharging.

19. The device of claim 1, wherein said circuit for determining a thermodynamic parameter of said electrochemical cell further determines one or more of a state of health of said electrochemical cell, a state of safety of said electrochemical cell and a cycle number of said electrochemical cell.

20. The device of claim 1, wherein said device determines an entropy, a change in entropy, a temperature or a differential entropy of said electrochemical cell and compares said entropy, change in entropy, temperature or differential entropy of said electrochemical cell with a reference entropy, a reference change in entropy, a reference temperature or a reference differential entropy and disables charging or discharging said electrochemical cell when said determined entropy, change in entropy, temperature or differential entropy is different from said reference entropy, reference change in entropy, reference temperature or reference differential entropy.

21. The device of claim 1, wherein said device is a component of a package comprising said device and one or more electrochemical cells.

22. The device of claim 1, wherein said device is positioned in selective data communication or selective electrical communication with one or more electrochemical cells.

23. The device of claim 1, wherein said integrated circuit further comprises a circuit for determining one or more of a state of health of said electrochemical cell, a state of safety of said electrochemical cell and a cycle number of said electrochemical cell.

24. A method of determining a condition of an electrochemical cell, the method comprising the steps of:

providing a device comprising an integrated circuit comprising;

a voltage monitoring circuit for measuring a plurality of open circuit voltages of said electrochemical cell, said plurality of open circuit voltages generated upon charging or discharging said electrochemical cell or stopping charging or discharging said electrochemical cell;

a temperature monitoring circuit for measuring a plurality of temperatures of said electrochemical cell, said plurality of temperatures generated upon charging or discharging said electrochemical cell or stopping charging or discharging said electrochemical cell;

a current monitoring circuit for measuring a charging current of said electrochemical cell or a discharging current of said electrochemical cell; and

a circuit for determining a thermodynamic parameter of said electrochemical cell, wherein said thermodynamic parameter is one or more of a change in entropy of said electrochemical cell, a change in enthalpy of said electrochemical cell and a change in free energy of said electrochemical cell, said circuit for determining a thermodynamic parameter positioned in electrical or data communication with said temperature monitoring circuit to receive temperature measurements from said temperature monitoring circuit, positioned in electrical or data communication with said voltage monitoring circuit to receive open circuit voltage measurements from said voltage monitoring circuit and positioned in electrical or data communication with said current monitoring circuit to receive current measurements from said current monitoring circuit or to provide thermodynamics parameters to said current monitoring circuit;

wherein said device does not comprise a temperature controller or a means for controlling or establishing said plurality of temperatures generated upon charging or discharging said electrochemical cell or stopping charging or discharging said electrochemical cell of said electrochemical cell;

generating said plurality of open circuit voltages of said electrochemical cell, said plurality of temperatures of said electrochemical cell or both said plurality of open circuit voltages of said electrochemical cell and said plurality of temperatures of said electrochemical cell; and

determining a first thermodynamic parameter of said electrochemical cell using said integrated circuit.

25. The method of claim 24 further comprising the steps of:

providing a reference array of values comprising thermodynamic parameter values for a reference electrochemical and cell condition values for said reference electrochemical cell;

determining a thermodynamic parameter for said electrochemical cell; and

determining said condition of said electrochemical cell using said reference array of values, wherein said condition of said electrochemical cell corresponds to a cell condition of said reference electrochemical cell for a reference thermodynamic value equal to said determined thermodynamic parameter for said electrochemical cell.

26. The method of claim 24;

wherein said determining said first thermodynamic parameter of said electrochemical cell using said integrated circuit comprises determining an entropy of said electrochemical cell.

27. The method of claim 26;

further comprising comparing said entropy of said electrochemical cell to a reference entropy.

28. The method of claim 27;

further comprising disabling said electrochemical cell from charging or discharging when said determined entropy of said electrochemical cell is different from said reference entropy.

29. The method of claim 27;

wherein said disabling step comprises actuating a switch, relay or transistor in electrical communication with an electrode of said electrochemical cell, thereby disabling charging or discharging said electrochemical cell.