Method for driving spatial light modulator, method for forming pattern for exposure, exposure method, and exposure apparatus
First Claim
1. An exposure method for exposing an object with exposure light from a light source to project a pattern onto the object, comprising:
- illuminating a plurality of reflective elements arranged on a predetermined surface with the exposure light from the light source;
directing the exposure light from the plurality of reflective elements to a projection optical system; and
exposing the object with the exposure light from the projection optical system,wherein the illuminating includes;
setting first reflective elements of the plurality of reflective elements so as to reflect the exposure light in a first phase, wherein each of the first reflective elements is situated in a first region or a second region of the predetermined surface, wherein the first region is displaced from the second region along a first direction on the predetermined surface; and
setting second reflective elements of the plurality of reflective elements situated within a third region so as to reflect the exposure light in a second phase different from the first phase, the third region being located between the first region and the second region,wherein a first boundary corresponding to a third-region-side edge of the first region is non-linear, the first boundary defined by edges of the first reflective elements that are arranged along the third-region-side edge of the first region, andwherein the exposing the object includes exposing an edge of the pattern with the exposure light received from the first reflective elements of the first region that defines the first boundary.
1 Assignment
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Accused Products
Abstract
A method for driving a spatial light modulator includes setting a plurality of mirror elements in a first region into a state of phase 0, setting a plurality of optical elements in a second region adjacent in a Y-direction to the first region into a state of phase π, and setting auxiliary pattern elements consisting of a plurality of mirror elements arranged at a pitch P over a resolution limit of a projection optical system in an X-direction in a boundary region extending in the X-direction between the first region and the second region, into the state of phase π. In projecting a pattern onto an object with use of the spatial light modulator having the array of optical elements, the pattern can be formed in position accuracy or shape accuracy finer than the width of images of the optical elements.
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Citations
36 Claims
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1. An exposure method for exposing an object with exposure light from a light source to project a pattern onto the object, comprising:
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illuminating a plurality of reflective elements arranged on a predetermined surface with the exposure light from the light source; directing the exposure light from the plurality of reflective elements to a projection optical system; and exposing the object with the exposure light from the projection optical system, wherein the illuminating includes; setting first reflective elements of the plurality of reflective elements so as to reflect the exposure light in a first phase, wherein each of the first reflective elements is situated in a first region or a second region of the predetermined surface, wherein the first region is displaced from the second region along a first direction on the predetermined surface; and setting second reflective elements of the plurality of reflective elements situated within a third region so as to reflect the exposure light in a second phase different from the first phase, the third region being located between the first region and the second region, wherein a first boundary corresponding to a third-region-side edge of the first region is non-linear, the first boundary defined by edges of the first reflective elements that are arranged along the third-region-side edge of the first region, and wherein the exposing the object includes exposing an edge of the pattern with the exposure light received from the first reflective elements of the first region that defines the first boundary. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15)
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16. An exposure apparatus configured to expose an object with exposure light from a light source to project a pattern onto the object, comprising:
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a spatial light modulator having a plurality of reflective elements arranged on a predetermined surface; a projection optical system configured to project the pattern onto the object using the exposure light routed through the plurality of reflective elements; and a controller configured to drive the plurality of reflective elements in the spatial light modulator, wherein the controller; sets first reflective elements of the plurality of reflective elements situated in a first region or a second region so as to reflect exposure light in a first phase, the first region displaced from the second region along a first direction on the predetermined surface; and sets second reflective elements of the plurality of reflective elements situated within a third region so as to reflect exposure light in a second phase different from the first phase, the third region being located between the first region and the second region, wherein a first boundary corresponding to a third-region-side edge of the first region is non-linear, the first boundary defined by edges of reflective elements that are included in the first reflective elements and arranged along the third-region-side edge of the first region, and wherein the exposing the object includes exposing an edge of the pattern with the exposure light received from the reflective elements defining the first boundary. - View Dependent Claims (17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32)
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33. An exposure method for exposing an object with exposure light from a light source to project a pattern onto the object, comprising:
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illuminating a plurality of reflective elements arranged on a predetermined surface with the exposure light from the light source; directing the exposure light from the plurality of reflective elements to a projection optical system; and exposing the object with the exposure light from the projection optical system, wherein the illuminating includes; setting first reflective elements of the plurality of reflective elements to a first condition, wherein each of the first reflective elements is situated in a first region or a second region of the predetermined surface, wherein the first region is displaced from the second region along a first direction on the predetermined surface; and setting second reflective elements of the plurality of reflective elements situated within a third region to a second condition different from the first condition, the third region being located between the first region and the second region, wherein a first boundary corresponding to a third-region-side edge of the first region is non-linear, the first boundary defined by edges of the first reflective elements that are arranged along the third-region-side edge of the first region, wherein the directing the exposure light includes directing exposure light reflected by the first reflective elements set at the first condition to the projection optical system in a first phase, and directing exposure light reflected by the second reflective elements set at the second condition to the projection optical system in a second phase different from the first phase, and wherein the exposing the object includes exposing an edge of the pattern with the exposure light received from the first reflective elements of the first region that defines the first boundary.
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34. An exposure apparatus configured to expose an object with exposure light from a light source to project a pattern onto the object, comprising:
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a spatial light modulator having a plurality of reflective elements arranged on a predetermined surface; a projection optical system configured to project the pattern onto the object using the exposure light routed through the plurality of reflective elements; and a controller configured to drive the plurality of reflective elements in the spatial light modulator, wherein the controller; sets first reflective elements of the plurality of reflective elements situated in a first region or a second region to a first condition, the first region displaced from the second region along a first direction on the predetermined surface; and sets second reflective elements of the plurality of reflective elements situated within a third region to a second condition different from the first condition, the third region being located between the first region and the second region, wherein a first boundary corresponding to a third-region-side edge of the first region is non-linear, the first boundary defined by edges of reflective elements that are included in the first reflective elements and arranged along the third-region-side edge of the first region, wherein the spatial light modulator is situated to direct the exposure light received from the light source to the projection optical system, wherein the light reflected by the first reflective elements set at the first condition has a first phase, light reflected by the second reflective elements set at the second condition has a second phase, different from the first phase, and wherein the exposing the object includes exposing an edge of the pattern with the exposure light received from the reflective elements defining the first boundary.
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35. An exposure method for exposing an object with exposure light from a light source to project a pattern onto the object, comprising:
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illuminating a plurality of reflective elements arranged on a predetermined surface with the exposure light from the light source; directing the exposure light from the plurality of reflective elements to a projection optical system; and exposing the object with the exposure light from the projection optical system, wherein the illuminating includes; setting reflective elements in a first region and a second region so as to reflect exposure light in a first phase, wherein the first region is displaced from the second region along a first direction on the predetermined surface; setting all reflective elements in a third region so as to reflect exposure light in a second phase different from the first phase, the third region being located between the first region and the second region, wherein a first boundary corresponding to a third-region-side edge of the first region is non-linear, the first boundary defined by edges of the first reflective elements that are arranged along the third-region-side edge of the first region, and wherein the exposing the object includes exposing an edge of the pattern with the exposure light received from the first reflective elements of the first region that defines the first boundary.
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36. An exposure apparatus configured to expose an object with exposure light from a light source to project a pattern onto the object, comprising:
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a spatial light modulator having a plurality of reflective elements arranged on a predetermined surface; a projection optical system configured to project the pattern onto the object using the exposure light routed through the plurality of reflective elements; and a controller configured to drive the plurality of reflective elements in the spatial light modulator, wherein the controller; sets reflective elements of the plurality of reflective elements situated in a first region or a second region so as to reflect exposure light in a first phase, the first region displaced from the second region along a first direction on the predetermined surface; and sets all reflective elements in a third region so as to reflect exposure light in a second phase different from the first phase, the third region being located between the first region and the second region, wherein a first boundary corresponding to a third-region-side edge of the first region is non-linear, the first boundary defined by edges of reflective elements that are included in the first reflective elements and arranged along the third-region-side edge of the first region, and wherein the exposing the object includes exposing an edge of the pattern with the exposure light received from the reflective elements defining the first boundary.
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Specification