Battery maintenance alert device and process

• US 9,601,814 B2
• Filed: 05/01/2012
• Issued: 03/21/2017
• Est. Priority Date: 06/24/2011
• Status: Active Grant

• Current Assignee: USA Clean, Inc.
• Original Assignee: USA Clean, Inc.
• Inventors: Brandt, Gregory William, Bushert, Bruce Eugene
• Primary Examiner(s): Wilson, Brian
• Application Number:
  US13/461,116
• Publication Number:
  US 20130009782A1
• Time in Patent Office: 1,785 Days
• Field of Search: 340/635, 3406361-63621, 340/657, 340/659, 340/660, 340/661, 340/662, 340/663, 340/664, 320/103, 707/609, 707/618, 707/661, 707/689, 707/694, 707/702
• US Class Current: 1/1
• CPC Class Codes: G01R 31/371 with remote indication, e.g. on external chargers
• CPC Class Codes: G08B 21/182 Level alarms, e.g. alarms responsive to variables exceeding a threshold
• CPC Class Codes: H01M 10/06 Lead-acid accumulators semi-lead accumulators H01M10/20
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The invention provides a battery maintenance alert process and device capable of tracking one or more operational variables for a lead-acid battery and lead-acid battery-operated equipment and alerting the user of the battery or battery-operated equipment when it is time to perform battery maintenance or service.

Claims

1. A battery maintenance alert device comprising:

a database component operative to maintain a database containing a corresponding threshold value to each of a first, a second, and a third operational variable of a lead-acid battery supplying power, wherein the first operational variable is a calendar time, the second operational variable is a battery use time, and the third operational variable is a charge cycle count;

a voltage detector coupled to terminals of the lead-acid battery operative to detect a current measurement;

a processor having a timer and having an analog-to-digital converter connected to the voltage detector, said timer operative to track said first operational variable, said timer operative to periodically trigger said analog-to-digital converter to read the current measurement, and said processor operative to count said second and third operational variables according to a current magnitude and a current direction continuously computed from a current measurement signal converted from the current measurement while said voltage detector is coupled to said lead-acid battery; and

a visual feedback component connected to said processor that is operative to produce a visual signal upon the processor determining that a value of said first, second, and third operational variables is at least near the respective threshold value of said first, second, and third operational variables, and

an auditory feedback component under the control of said processor that is operative to produce an auditory signal upon the processor determining that the value of said first, second, and third operational variables is at least near the respective threshold value of said first, second, and third operational variables;

wherein said visual feedback component and said auditory feedback component are not a common feedback component, and wherein said visual feedback component and said auditory feedback component are connected to said processor by separate connections.