Balancing voltages between battery banks

• US 9,601,932 B2
• Filed: 01/12/2015
• Issued: 03/21/2017
• Est. Priority Date: 08/05/2009
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Athas, William C., Greening, Thomas C.
• Primary Examiner(s): Berhanu, Samuel
• Application Number:
  US14/594,621
• Publication Number:
  US 20150123618A1
• Time in Patent Office: 799 Days
• Field of Search: 320/118
• US Class Current: 1/1
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps

Abstract

A system that balances voltages between battery banks. The system includes battery banks, including a first bank and a second bank, and a first capacitor. The system also includes a first set of switching devices which selectively couple first and second terminals of the first capacitor to first and second terminals of the first bank, and to first and second terminals of the second bank. The system includes a clocking circuit which generates clock signals with substantially non-overlapping first and second clock phases. This clocking circuit is configured so that during the first phase the first and second terminals of the first capacitor are coupled to the first and second terminals of the first bank, respectively, and during the second phase the first and second terminals of the first capacitor are coupled to the first and second terminals of the second bank, respectively.

Claims

1. A system that balances voltages between battery banks, comprising:

a plurality of battery banks comprising a first bank, a second bank, and a third bank;

a plurality of capacitors comprising a first capacitor and a second capacitor;

a first set of switching devices coupled between to the plurality of battery banks and the plurality of capacitors; and

a clocking circuit coupled to the first set of switching devices, the clocking circuit configured to generate a first phase output and a second phase output that control the first set of switching devices so that the plurality of capacitors alternate between being coupled to a first subset of the plurality of battery banks and a second subset of the plurality of battery banks;

wherein the clocking circuit comprises;

a first inductor coupled between a voltage source and the first phase output;

a third capacitor coupled to the first phase output;

a second inductor coupled between the voltage source and the second phase output;

a fourth capacitor coupled to the second phase output;

a first transistor with a source terminal coupled to a base voltage, a drain terminal coupled to the first phase output, and a gate terminal coupled to the second phase output; and

a second transistor with a source terminal coupled to the base voltage, a drain terminal coupled to the second phase output, and a gate terminal coupled to the first phase output;

wherein the clocking circuit is configured to oscillate energy between the first inductor and the third capacitor and between the second inductor and the fourth capacitor.

2. The system of claim 1, further comprising:

a first terminal and a second terminal coupled to the first capacitor;

a third terminal and a fourth terminal coupled to the second capacitor;

a fifth terminal and a sixth terminal coupled to the first bank;

a seventh terminal and an eighth terminal coupled to the second bank; and

a ninth terminal and a tenth terminal coupled to the third bank;

wherein the first and second phase outputs are substantially non-overlapping; and

wherein the clocking circuit controls the switching devices so that;

during the first phase output, the first terminal and the second terminal are coupled to the fifth terminal and the sixth terminal, respectively, and the third terminal and the fourth terminal are coupled to the seventh terminal and the eighth terminal, respectively, and

during the second phase output, the first terminal and the second terminal are coupled to the seventh terminal and the eighth terminal, respectively, and the third terminal and the fourth terminal are coupled to the ninth terminal and the tenth terminal, respectively.

3. The system of claim 1, wherein each battery bank comprises one or more battery cells, and wherein the multiple battery cells are electrically coupled in one of the following ways:

the multiple battery cells are electrically coupled in parallel; and

the multiple battery cells are electrically coupled in series.

4. The system of claim 2, further comprising:

a fifth capacitor and a sixth capacitor in the plurality of capacitors;

a second set of switching devices coupled between the plurality of battery banks and the plurality of capacitors, and coupled to the clocking circuit;

an eleventh terminal and a twelfth terminal coupled to the fifth capacitor; and

a thirteenth terminal and a fourteenth terminal coupled to the sixth capacitor;

wherein the clocking circuit controls the second set of switching devices so that;

during the first phase output, the eleventh terminal and the twelfth terminal are coupled to the seventh terminal and the eighth terminal, respectively, and the thirteenth terminal and the fourteenth terminal are coupled to the ninth terminal and the tenth terminal, respectively, and

during the second phase output, the eleventh terminal and the twelfth terminal are coupled to the fifth terminal and the sixth terminal, respectively, and the thirteenth terminal and the fourteenth terminal are coupled to the seventh terminal and the eighth terminal, respectively.

5. The system of claim 2, wherein the first set of switching devices comprises:

a first switch which couples the first terminal to the fifth terminal during the first phase output;

a second switch which couples the second terminal to the sixth terminal and the third terminal to the seventh terminal during the first phase output;

a third switch which couples the fourth terminal to the eighth terminal during the first phase output;

a fourth switch which couples the first terminal to the seventh terminal during the second phase output;

a fifth switch which couples the second terminal to the eight terminal and the third terminal to the ninth terminal during the second phase output; and

a sixth switch which couples the fourth terminal to the tenth terminal during the second phase output.

6. The system of claim 1, wherein the first set of switching devices comprises power MOSFETs (Metal-Oxide-Semiconductor Field-Effect Transistors).

7. The system of claim 1, wherein the first capacitor comprises one or more ultra-low-ESR and ultra-low-ESL ceramic capacitors.

8. The system of claim 1, wherein the clocking circuit is configured to run intermittently to balance voltages between the first bank, the second bank, and the third bank.

9. The system of claim 1, wherein the clocking circuit is configured to run continuously to maintain balanced voltages between the first bank, the second bank, and the third bank.

10. A battery pack that balances voltages between battery banks, comprising:

a plurality of battery banks, comprising a first bank, a second bank, and a third bank, wherein the plurality of battery banks are electrically coupled in series, wherein each battery bank comprises one or more battery cells, wherein if a battery bank comprises multiple battery cells, the multiple battery cells are electrically coupled in parallel;

a plurality of capacitors comprising a first capacitor and a second capacitor;

a first set of switching devices coupled between to the plurality of battery banks and the plurality of capacitors; and

a clocking circuit coupled to the first set of switching devices, the clocking circuit configured to generate a first phase output and a second phase output that control the first set of switching devices so that the plurality of capacitors alternate between being coupled to a first subset of the plurality of battery banks and a second subset of the plurality of battery banks;

wherein the clocking circuit comprises;

a first inductor coupled between a voltage source and the first phase output;

a third capacitor coupled to the first phase output;

a second inductor coupled between the voltage source and the second phase output;

a fourth capacitor coupled to the second phase output;

a first transistor with a source terminal coupled to a base voltage, a drain terminal coupled to the first phase output, and a gate terminal coupled to the second phase output; and

a second transistor with a source terminal coupled to the base voltage, a drain terminal coupled to the second phase, and a gate terminal coupled to the first phase output;

wherein the clocking circuit is configured to oscillate energy between the first inductor and the third capacitor and between the second inductor and the fourth capacitor.

11. The battery pack of claim 10, further comprising:

a first terminal and a second terminal coupled to the first capacitor;

a third terminal and a fourth terminal coupled to the second capacitor;

a fifth terminal and a sixth terminal coupled to the first bank;

a seventh terminal and an eighth terminal coupled to the second bank; and

a ninth terminal and a tenth terminal coupled to the third bank;

wherein the first and second phase outputs are substantially non-overlapping; and

wherein the clocking circuit controls the switching devices so that;

during the first phase output, the first terminal and the second terminal are coupled to the fifth terminal and the sixth terminal, respectively, and the third terminal and the fourth terminal are coupled to the seventh terminal and the eighth terminal, respectively, and

during the second phase output, the first terminal and the second terminal are coupled to the seventh terminal and the eighth terminal, respectively, and the third terminal and the fourth terminal are coupled to the ninth terminal and the tenth terminal, respectively.

12. The battery pack of claim 11, further comprising:

a fifth capacitor and a sixth capacitor in the plurality of capacitors;

a second set of switching devices coupled between the plurality of battery banks and the plurality of capacitors, and coupled to the clocking circuit;

an eleventh terminal and a twelfth terminal coupled to the fifth capacitor; and

a thirteenth terminal and a fourteenth terminal coupled to the sixth capacitor;

wherein the clocking circuit controls the second set of switching devices so that;

during the first phase output, the eleventh terminal and the twelfth terminal are coupled to the seventh terminal and the eighth terminal, respectively, and the thirteenth terminal and the fourteenth terminal are coupled to the ninth terminal and the tenth terminal, respectively, and

during the second phase output, the eleventh terminal and the twelfth terminal are coupled to the fifth terminal and the sixth terminal, respectively, and the thirteenth terminal and the fourteenth terminal are coupled to the seventh terminal and the eighth terminal, respectively.

13. The battery pack of claim 11, wherein the first set of switching devices comprises:

a first switch which couples the first terminal to the fifth terminal during the first phase output;

a second switch which couples the second terminal to the sixth terminal and the third terminal to the seventh terminal during the first phase output;

a third switch which couples the fourth terminal to the eighth terminal during the first phase output;

a fourth switch which couples the first terminal to the seventh terminal during the second phase output;

a fifth switch which couples the second terminal to the eight terminal and the third terminal to the ninth terminal during the second phase output; and

a sixth switch which couples the fourth terminal to the tenth terminal during the second phase output.

14. A method for balancing voltages between a plurality of battery banks, the plurality of battery banks comprising a first bank, a second bank, and a third bank, wherein the first bank, second bank, and third bank are electrically coupled in series, the method comprising:

connecting a clocking circuit to the plurality of battery banks, the clocking circuit configured to generate a first phase output and a second phase output; and

controlling, using the clocking circuit, a first set of switching devices so that a plurality of capacitors comprising a first capacitor and a second capacitor alternates between being coupled to a first subset of the plurality of battery banks and a second subset of the plurality of battery banks;

wherein the clocking circuit comprises;

a first inductor coupled between a voltage source and the first phase output;

a third capacitor coupled to the first phase output;

a second inductor coupled between the voltage source and the second phase output;

a fourth capacitor coupled to the second phase output;

a first transistor with a source terminal coupled to a base voltage, a drain terminal coupled to the first phase, and a gate terminal coupled to the second phase; and

a second transistor with a source terminal coupled to the base voltage, a drain terminal coupled to the second phase, and a gate terminal coupled to the first phase output;

wherein the clocking circuit is configured to oscillate energy between the first inductor and the third capacitor and between the second inductor and the fourth capacitor.

15. The method of claim 14, wherein:

a first terminal and a second terminal are coupled to the first capacitor;

a third terminal and a fourth terminal are coupled to the second capacitor;

a fifth terminal and a sixth terminal are coupled to the first bank;

a seventh terminal and an eighth terminal are coupled to the second bank; and

a ninth terminal and a tenth terminal are coupled to the third bank;

wherein the first and second phase outputs are substantially non-overlapping, and wherein;

during the first phase output, the first terminal and the second terminal are coupled to the fifth terminal and the sixth terminal, respectively, and the third terminal and the fourth terminal are coupled to the seventh terminal and the eighth terminal, respectively; and

during the second phase output, the first terminal and the second terminal are coupled to the seventh terminal and the eighth terminal, respectively, and the third terminal and the fourth terminal are coupled to the ninth terminal and the tenth terminal, respectively.

16. The method of claim 15, wherein:

the plurality of capacitors further comprises a fifth capacitor and a sixth capacitor;

a second set of switching devices are coupled between the plurality of battery banks and the plurality of capacitors, and are coupled to the clocking circuit;

an eleventh terminal and a twelfth terminal are coupled to the fifth capacitor; and

a thirteenth terminal and a fourteenth terminal are coupled to the sixth capacitor;

wherein the method further comprises, controlling, using the clocking circuit, the second set of switching devices so that;

during the first phase output, the eleventh terminal and the twelfth terminal are coupled to the seventh terminal and the eighth terminal, respectively, and the thirteenth terminal and the fourteenth terminal are coupled to the ninth terminal and the tenth terminal, respectively, and

during the second phase output, the eleventh terminal and the twelfth terminal are coupled to the fifth terminal and the sixth terminal, respectively, and the thirteenth terminal and the fourteenth terminal are coupled to the seventh terminal and the eighth terminal, respectively.

17. The method of claim 14, wherein generating, using the clocking circuit, the first and second phase outputs comprises intermittently running the clocking circuit to balance voltages between the first bank and the second bank.