Detection and control mechanism for tail current in a bipolar junction transistor (BJT)-based power stage

• US 9,603,206 B2
• Filed: 04/24/2015
• Issued: 03/21/2017
• Est. Priority Date: 02/27/2015
• Status: Active Grant

• Current Assignee: Cirrus Logic Incorporated
• Original Assignee: Cirrus Logic Incorporated
• Inventors: Zanbaghi, Ramin
• Primary Examiner(s): PHAM, THAI N
• Application Number:
  US14/696,212
• Publication Number:
  US 20160255686A1
• Time in Patent Office: 697 Days
• Field of Search: 315/209.R, 315/224, 315/225, 315/291, 315/294, 315/297, 315/307, 315/308, 363/21.03, 363/21.04, 363/21.12, 363/21.13, 363/21.17, 363/97
• US Class Current: 1/1
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H03K 17/602 in integrated circuits
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A bipolar junction transistor (BJT) may be used in a power stage DC-to-DC converter, such as a converter in LED-based light bulbs. A closed-loop control system may be implemented with the power stage to monitor a tail current of the BJT. The closed-loop control system may include a first comparator for monitoring a base voltage while a pull-down current source is coupled to the base of the BJT. Additionally, a second comparator may be included for monitoring the base voltage after the pull-down current source is decoupled from the base of the BJT. The delay time for turning off the BJT may be determined by monitoring output from the first and second comparators. The forward base current applied to the base of the BJT may be adjusted based on the determined delay time to reduce the delay time and thus reduce excess power dissipation by the BJT.

Claims

1. A method, comprising:

switching on a control signal to operate a bipolar junction transistor (BJT) for a first time period to charge an energy storage device;

driving forward base current to a base of the bipolar junction transistor (BJT) during the first time period at a first current level;

switching off the control signal to operate the bipolar junction transistor (BJT) for a second time period to discharge the energy storage device to a load;

determining a time period for a current through the bipolar junction transistor (BJT) to decay to below a threshold current value after switching off the control signal by determining a time period from a first time when switching off the control signal to a second time when the current through the bipolar junction transistor (BJT) crosses the threshold current value; and

adjusting the first current level based, at least in part, on the determined time period.

2. The method of claim 1, wherein the step of adjusting the first current level comprises, when the determined time period is above a threshold value, reducing the first current level of the forward base current.

3. The method of claim 1, further comprising coupling a reverse base current source to the base of the bipolar junction transistor (BJT) after switching off the control signal, wherein the step of determining the time period for current to decay comprises measuring a base voltage at the base of the bipolar junction transistor (BJT) while the reverse base current source is coupled to the base of the bipolar junction transistor (BJT).

4. The method of claim 3, wherein the step of determining the time period further comprises:

comparing the measured base voltage to a first threshold voltage; and

after the measured base voltage crosses the first threshold voltage;

decoupling the reverse base current source from the base of the bipolar junction transistor (BJT);

coupling a sense resistor to the base of the bipolar junction transistor (BJT); and

measuring the base voltage at the base of the bipolar junction transistor (BJT) by measuring a voltage across the sense resistor.

5. The method of claim 4, wherein the step of determining the time period further comprises:

comparing the measured voltage across the sense resistor with a second voltage threshold corresponding to the threshold current value; and

after the measured voltage across the sense resistor crosses the second voltage threshold, determining the time period for current to delay as a sum of a time for the measured base voltage to cross the first threshold voltage and a time for the measured sense resistor voltage to cross the second voltage threshold.

6. The method of claim 1, wherein the step of discharging the energy storage device to the load comprises discharging the energy storage device to a plurality of light emitting diodes (LEDs).

7. The method of claim 1, further comprising repeating the steps of switching on the control signal, driving forward base current, and switching off the control signal.

8. An apparatus, comprising:

an integrated circuit (IC) configured to couple to a bipolar junction transistor (BJT), wherein the integrated circuit (IC) comprises;

a switch configured to couple to an emitter of the bipolar junction transistor (BJT);

a controller coupled to the switch and configured to control delivery of power to a load by operating the switch based, at least in part, on a control signal, wherein the controller is configured to perform the steps comprising;

switching on the control signal to operate the bipolar junction transistor (BJT) for a first time period to charge an energy storage device;

driving forward base current to a base of the bipolar junction transistor (BJT) during the first time period at a first current level;

switching off the control signal to operate the bipolar junction transistor (BJT) for a second time period to discharge the energy storage device to the load;

determining a time period for current through the bipolar junction transistor (BJT) to decay to below a threshold current value after switching off the control signal by determining a time period from a first time when switching off the control signal to a second time when the current through the bipolar junction transistor (BJT) crosses the threshold current value; and

adjusting the first current level based, at least in part, on the determined time period.

9. The apparatus of claim 8, wherein the step of adjusting the first current level comprises, when the determined time period is above a threshold value, reducing the first current level of the forward base current.

10. The apparatus of claim 8, wherein the integrated circuit (IC) further comprises:

a first switch coupled to the base of the bipolar junction transistor;

a reverse base current source coupled to the first switch; and

a first sense amplifier coupled to the switch and to a first reference voltage input node configured to receive a first reference voltage, and

wherein the controller is configured to determine the time period by performing the steps comprising;

activating the first switch to couple the reverse base current source to the base of the bipolar junction transistor (BJT) after switching off the control signal; and

measuring, with the first sense amplifier, a base voltage at the base of the bipolar junction transistor (BJT) while the reverse base current source is coupled to the base of the bipolar junction transistor (BJT).

11. The apparatus of claim 10, wherein the controller is further configured to perform the steps comprising:

comparing the measured base voltage to the first reference voltage; and

after the measured base voltage crosses the first reference voltage, deactivating the first switch to decouple the reverse base current source from the base of the bipolar junction transistor (BJT).

12. The apparatus of claim 11, further comprising:

a resistor;

a second switch coupled to the base of the bipolar junction transistor (BJT); and

a second comparator coupled to the resistor and a second reference voltage input node configured to receive a second reference voltage,

wherein the controller is configured to determine the time period by performing the steps comprising;

activating the second switch to couple the resistor to the base of the bipolar junction transistor (BJT) after de-activating the first switch;

measuring, with the second sense amplifier, the base voltage at the base of the bipolar junction transistor (BJT).

13. The apparatus of claim 12, wherein the controller is configured to determine the time period by performing the steps comprising:

comparing the measured base voltage across the sense resistor with the second reference voltage; and

after the measured base voltage crosses the second reference voltage, determining the time period for current to delay as a sum of a time for the measured base voltage to cross the first reference voltage and a time for the measured base voltage to cross the second reference voltage.

14. The apparatus of claim 8, wherein the step of discharging the energy storage device to the load comprises discharging the energy storage device to a plurality of light emitting diodes (LEDs).

15. The apparatus of claim 8, wherein the controller is further configured to perform the step comprising repeating the steps of switching on the control signal, driving forward base current, and switching off the control signal.

16. An apparatus, comprising:

a lighting load comprising a plurality of light emitting diodes (LEDs);

a bipolar junction transistor (BJT) comprising a base, an emitter, and a collector, wherein the collector of the bipolar junction transistor (BJT) is coupled to an input node; and

an integrated circuit (IC) configured to couple to a bipolar junction transistor (BJT), wherein the integrated circuit (IC) comprises;

a switch configured to couple to an emitter of the bipolar junction transistor (BJT);

a controller coupled to the switch and configured to control delivery of power to a load by operating the switch based, at least in part, on a generated control signal, wherein the controller is configured to perform the steps comprising;

switching on the control signal to operate the bipolar junction transistor (BJT) for a first time period to charge an energy storage device;

driving forward base current to a base of the bipolar junction transistor (BJT) during the first time period at a first current level;

switching off the control signal to operate the bipolar junction transistor (BJT) for a second time period to discharge the energy storage device to the load;

determining a time period for current through the bipolar junction transistor (BJT) to decay to below a threshold current level after switching off the control signal by determining a time period from a first time when switching off the control signal to a second time when the current through the bipolar junction transistor (BJT) crosses the threshold current value; and

adjusting the first current level based, at least in part, on the determined time period.

17. The apparatus of claim 16, wherein the integrated circuit (IC) further comprises:

a first switch coupled to the base of the bipolar junction transistor;

a reverse base current source coupled to the first switch; and

a first sense amplifier coupled to the switch and to a first reference voltage, and

wherein the controller is configured to determine the time period by performing the steps comprising;

activating the first switch to couple the reverse base current source to the base of the bipolar junction transistor (BJT) after switching off the control signal; and

measuring, with the first sense amplifier, a base voltage at the base of the bipolar junction transistor (BJT) while the reverse base current source is coupled to the base of the bipolar junction transistor (BJT).

18. The apparatus of claim 17, wherein the controller is further configured to perform the steps comprising:

comparing the measured base voltage to the first reference voltage; and

after the measured base voltage crosses the first threshold voltage, deactivating the first switch to decouple the reverse base current source from the base of the bipolar junction transistor (BJT).

19. The apparatus of claim 18, wherein the integrated circuit (IC) further comprises:

a resistor;

a second switch coupled to the base of the bipolar junction transistor (BJT); and

a second comparator coupled to the resistor and a second reference voltage input node configured to receive a second reference voltage,

wherein the controller is configured to determine the time period by performing the steps comprising;

activating the second switch to couple the resistor to the base of the bipolar junction transistor (BJT) after de-activating the first switch;

measuring, with the second sense amplifier, the base voltage at the base of the bipolar junction transistor (BJT).

20. The apparatus of claim 19, wherein the controller is configured to determine the time period by performing the steps comprising:

comparing the measured base voltage across the resistor with the second reference voltage; and

after the measured base voltage crosses the second reference voltage, determining the time period for current to delay as a sum of a time for the measured base voltage to cross the first reference voltage and a time for the measured base voltage to cross the second reference voltage.