Cement-directing orthopedic implants

• US 9,603,645 B2
• Filed: 07/07/2016
• Issued: 03/28/2017
• Est. Priority Date: 04/15/2004
• Status: Active Grant

• Current Assignee: Globus Medical, Inc.
• Original Assignee: Globus Medical, Inc.
• Inventors: Sennett, Andrew R., Gruber, William Harwick, Richard, Joseph Ernest
• Primary Examiner(s): BOLES, SAMEH RAAFAT
• Application Number:
  US15/203,843
• Publication Number:
  US 20160324558A1
• Time in Patent Office: 264 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: A61B 17/7098 wherein the implant is permeable or has openings, e.g. fenestrated screw hollow surgical screws A61B17/864
• CPC Class Codes: A61B 17/8811 characterised by the introducer tip, i.e. the part inserted into or onto the bone
• CPC Class Codes: A61B 17/8822 characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum
• CPC Class Codes: A61B 17/8858 laterally or radially expansible inflatable A61B17/8855
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2/30907 Nets or sleeves applied to surface of prostheses or in cement
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2002/30019 differing in mechanical expandability, e.g. in mechanical, self- or balloon expandability
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30092 using shape memory or superelastic materials, e.g. nitinol
• CPC Class Codes: A61F 2002/30243 the overall spherical surface being composed of a plurality of adjacent circular or polygonal segments, e.g. football-like shaped
• CPC Class Codes: A61F 2002/30451 soldered or brazed or welded
• CPC Class Codes: A61F 2002/30912 made of expanded metal, e.g. diamond mesh or metal nets having lozenge-shaped apertures
• CPC Class Codes: A61F 2002/3097 using laser

Abstract

A cement-directing structure for use in cement-injection bone therapy includes a collapsible, self-restoring braided structure with regions of differential permeability to the bone cement. The regions of differential permeability may be provided by areas where the braided mesh density is greater or lesser than surrounding areas and/or by means of a baffle. After the structure is placed in a void within a bony structure, cement is injected into the interior of the structure then oozes out in preferred directions according to the locations of the regions of differential permeability.

Claims

1. A device for use in treating orthopedic defects in a procedure comprising inserting the device into a pre-formed cavity within a bony member and injecting bone cement or other orthopedic filler material into an interior region of the device, said device comprising:

a collapsible, self-expanding mesh structure configured to have a first, collapsed configuration and a second, expanded configuration, wherein said mesh structure is a co-braided structure and has regions of different permeability or flow resistance, wherein said mesh structure comprises primary members and secondary members occupying interstices between said primary members, and wherein said mesh structure includes a coating on at least a portion of the mesh structure configured to control the direction of the bone cement or other orthopedic filler material through the mesh structure.

2. The device of claim 1, wherein the primary and secondary members comprise wire members.

3. The device of claim 1, wherein the primary and secondary members are different from one another.

4. The device of claim 1, wherein the secondary members are smaller than the primary members.

5. The device of claim 1, wherein the first, collapsed configuration is maintained by a sheath.

6. The device of claim 1, wherein said mesh structure has at least one region in which the mesh opening size of said region is greater than the mesh opening size of surrounding regions.

7. The device of claim 6, wherein said mesh structure is configured such that bone cement flows preferentially out of the device through said at least one region of greater mesh opening size.

8. The device of claim 1, wherein the coating defines a flow-retarding baffle member.

9. The device of claim 8, wherein the flow-retarding baffle is formed on select regions of said mesh structure.

10. The device of claim 1, wherein said device is generally hollow and has first and second ends, both of which are closed.

11. The device of claim 1, wherein said device is generally hollow and has first and second ends, said first end is fastener closed and said second end is unrestrained.

12. A device for use in treating orthopedic defects in a procedure comprising inserting the device into a cavity within a bony member and injecting bone cement or other orthopedic filler material into an interior region of the device, said device comprising:

a flexible mesh structure configured to move between a collapsed position and an expanded position, wherein the flexible mesh structure has sufficient rigidity to maintain walls of the cavity apart from each other in the expanded position;

wherein the mesh structure includes a coating on a portion of outer surface of the mesh structure to control the direction of the bone cement or other orthopedic filler material through the mesh structure, and wherein said mesh structure is a co-braided structure and has regions of different permeability or flow resistance.

13. The device of claim 12, wherein the mesh structure comprises primary and secondary members.

14. The device of claim 13, wherein the primary and secondary members are wire and are different from one another.

15. The device of claim 13, wherein the secondary members are smaller than the primary members.

16. The device of claim 12, wherein the first, collapsed configuration is maintained by a sheath.