Energy saving-exhaust control and auto shut off system

• US 9,605,860 B2
• Filed: 10/30/2013
• Issued: 03/28/2017
• Est. Priority Date: 11/02/2012
• Status: Active Grant

• Current Assignee: Flextronics America LLC (Flextronics International Limited)
• Original Assignee: Flextronics America LLC (Flextronics International Limited)
• Inventors: Cheung, Dason, Kurwa, Murad, Loi, Richard
• Primary Examiner(s): Huson, Gregory
• Assistant Examiner(s): Tighe, Dana
• Application Number:
  US14/067,665
• Publication Number:
  US 20140127987A1
• Time in Patent Office: 1,245 Days
• Field of Search: 454/56, 454/239, 454/340, 454/341, 454/345, 454/347, 454/351, 454/358
• US Class Current: 1/1
• CPC Class Codes: F24F 11/0001 for ventilation F24F11/30 takes precedence
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 2007/001 with exhausting air ducts
• CPC Class Codes: F24F 2110/40 Pressure, e.g. wind pressure
• CPC Class Codes: F24F 2110/62 Tobacco smoke
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An energy-efficient ventilation system comprises a ventilation fan, ductwork, system controller, and a plurality of ventilation points, each comprising a damper, a differential pressure sensor, a ventilation point controller, and a fume detector. When a ventilation point does not require ventilation, a signal is sent to the system controller to reduce the ventilation fan speed thereby using only as much energy as is needed to provide service to the ventilation points that need ventilation. The fume detector, damper, and differential pressure sensor for each ventilation point are used to determine whether ventilation is needed at a ventilation point and to control the ventilation point accordingly.

Claims

1. A method of increasing an efficiency of an exhaust ventilation system that comprises an exhaust ventilation fan that generates a ventilating force in an exhaust ventilation system duct, an exhaust ventilation system controller, and a plurality of exhaust ventilation points coupled to the exhaust ventilation system duct, each exhaust ventilation point having an exhaust ventilation load, a controllable damper, an exhaust ventilation point ductwork coupled to the controllable damper and to the exhaust ventilation system duct, a differential pressure sensor, a piece of equipment having an equipment ON/OFF switch and that generates fumes and is ventilated by the exhaust ventilation point ductwork, a system airflow sensor coupled to the exhaust ventilation system duct and an exhaust ventilation point controller coupled to the controllable damper, the differential pressure sensor, the system airflow sensor and the ON/OFF switch, the method comprising:

reducing, by the exhaust ventilation system controller, the ventilation force generated by the exhaust ventilation fan in response to detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation point, selectively adjusting a speed of the exhaust ventilation fan such that the system airflow sensor reads a predetermined level regardless of a current position of each damper in each of the exhaust ventilation points, and selectively adjusting the damper of each exhaust ventilation point such that the differential pressure sensor of each exhaust ventilation point reads a predetermined level.

2. The method of claim 1, wherein detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation point comprises detecting that the controllable damper of the at least one exhaust ventilation point has closed.

3. The method of claim 1, wherein detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation point comprises detecting that the differential pressure across the controllable damper of the at least one exhaust ventilation point indicates that the controllable damper has closed.

4. The method of claim 1, wherein detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation point comprises detecting that the ON/OFF switch for the piece of equipment that is ventilated by the at least one exhaust ventilation point has changed to the OFF position.

5. The method of claim 4, further comprising delaying the reducing of the exhaust ventilation force for a predetermined period of time after detecting that the ON/OFF switch has changed to the OFF position.

6. The method of claim 1, wherein the at least one exhaust ventilation point further comprises a fume detector coupled to the exhaust ventilation point controller, and detecting a reduction in the exhaust ventilation load of the at least one exhaust ventilation point further comprises determining that fumes detected by the fume detector are below a predetermined threshold value.

7. The method of claim 6, wherein detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation point further comprises determining that fumes detected by the fume detector have remained below a predetermined threshold value for a first predetermined period of time.

8. The method of claim 7, wherein detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation point further comprises the exhaust ventilation point controller determining that fumes detected by the fume detector have remained below a predetermined threshold value for a second predetermined period of time, shorter than the first predetermined period time, during a window of time that the equipment is scheduled for non-operation.

9. A non-transitory computer-readable medium programmed with processor-executable instructions that, when executed, implement a method of increasing an efficiency of an exhaust ventilation system that comprises an exhaust ventilation fan that generates a ventilating force in an exhaust ventilation system duct, an exhaust ventilation system controller, and a plurality of exhaust ventilation points coupled to the exhaust ventilation system duct, each exhaust ventilation point having an exhaust ventilation load, a controllable damper, an exhaust ventilation point ductwork coupled to the controllable damper and to the exhaust ventilation system duct, a differential pressure sensor, a piece of equipment having an equipment ON/OFF switch and that generates fumes and is ventilated by the exhaust ventilation point ductwork, a system airflow sensor coupled to the exhaust ventilation system duct, and an exhaust ventilation point controller coupled to the controllable damper, the differential pressure sensor, the system airflow sensor and the ON/OFF switch, the method comprising:

reducing, by the exhaust ventilation system controller, the ventilation force generated by the exhaust ventilation fan in response to detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation point, selectively adjusting a speed of the exhaust ventilation fan such that the system airflow sensor reads a predetermined level regardless of a current position of each damper in each of the exhaust ventilation points, and selectively adjusting the damper of each exhaust ventilation point such that the differential pressure sensor of each exhaust ventilation point reads a predetermined level.

10. A system for increasing the efficiency of an exhaust ventilation of an area, the system comprising:

a. an exhaust ventilation system controller;

b. an exhaust ventilation fan coupled to a system of ductwork and operably coupled to the exhaust ventilation system controller, wherein the exhaust ventilation fan generates an exhaust ventilation force in the system of ductwork;

c. a plurality of exhaust ventilation points coupled to the system of ductwork each exhaust ventilation point comprising;

i. a piece of equipment, wherein the piece of equipment generates and outputs fumes and includes an ON/OFF switch, further wherein the exhaust ventilation point has an exhaust ventilation load corresponding to the piece of equipment;

ii. exhaust ventilation point ductwork coupled to the system of ductwork and positioned proximate the piece of equipment to collect the fumes;

iii. an exhaust ventilation point controller communicatively coupled to the exhaust ventilation system controller and coupled to the ON/OFF switch of the piece of equipment ventilated by the exhaust ventilation point;

iv. a damper coupled to the exhaust ventilation point ductwork and coupled to the exhaust ventilation point controller; and

v. a differential pressure sensor coupled to the exhaust ventilation point ductwork and to the exhaust ventilation point controller; and

vi. a system airflow sensor coupled to the system of ductwork and to the exhaust ventilation system controller;

wherein the exhaust ventilation system controller is configured to reduce the exhaust ventilation force generated by the exhaust ventilation fan in response to detecting a reduction in the exhaust ventilation load for at least one of the plurality of exhaust ventilation points, wherein the exhaust ventilation system controller is further configured to selectively adjust a speed of the exhaust ventilation fan such that the system airflow sensor reads a predetermined level regardless of a current position of each damper in each of the exhaust ventilation points, and the exhaust ventilation system controller is further configured to selectively adjust the damper of each exhaust ventilation point such that the differential pressure sensor of each exhaust ventilation point reads a predetermined level.

11. The system of claim 10, wherein detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation point comprises detecting that the controllable damper of the at least one exhaust ventilation point has been closed.

12. The system of claim 10, wherein detecting a reduction in the exhaust ventilation load of at least one exhaust ventilation points comprises detecting that the ON/OF switch for the piece of equipment has changed to the OFF position.

13. The system of claim 12, wherein the exhaust ventilation point controller is further configured to delay indicating a reduction in the exhaust ventilation load to the exhaust ventilation system controller for a predetermined period of time after detecting that the ON/OFF switch has been change to the OFF position.

14. The system of claim 13, wherein the exhaust ventilation point damper is closed after expiration of the predetermined period of time.

15. The system of claim 10, wherein each exhaust ventilation point further comprises a fume detector coupled to the exhaust ventilation point controller, the exhaust ventilation point controller is configured to detect a reduction in the exhaust ventilation load of the at least one exhaust ventilation point and is further configured to determine that fumes detected by the fume detector are below a predetermined threshold value.

16. The system of claim 15, wherein the exhaust ventilation point controller is further configured to determine that fumes detected by the fume detector have remained below a predetermined threshold value for a first predetermined period of time.

17. The system of claim 16, wherein the exhaust ventilation point controller is further configured to determine that fumes detected by the fume detector have remained below a predetermined threshold value for a second predetermined period of time that is shorter than the first period of time, during a window of time that the equipment is scheduled for non-operation.

18. The system of claim 10, wherein the exhaust ventilation system controller comprises the plurality of exhaust ventilation point controllers.

19. The system of claim 10, wherein each exhaust ventilation point further comprises an alarm coupled to the exhaust ventilation point controller and the exhaust ventilation controller is configured to actuate the alarm upon detection by the exhaust ventilation controller of an alarm condition.

20. The system of claim 19, wherein the alarm condition comprises one of:

a fume detector detecting fumes above a predetermined fume threshold when the air flow detected by the differential pressure sensor is below a predetermined air flow threshold, detecting that the damper is in the open and the air flow is below a predetermined air flow threshold, and that the equipment ON/OFF switch is in the ON position and the air flow is below a predetermined air flow threshold.