Optical component

• US 9,606,294 B2
• Filed: 07/29/2016
• Issued: 03/28/2017
• Est. Priority Date: 07/29/2015
• Status: Active Grant

• Current Assignee: Industrial Technology Research Institute
• Original Assignee: Industrial Technology Research Institute
• Inventors: Chen, Shang-Chun, Ku, Kai-Ning, Wang, Chih-Lin
• Primary Examiner(s): LEPISTO, RYAN A
• Application Number:
  US15/222,956
• Publication Number:
  US 20170031102A1
• Time in Patent Office: 242 Days
• US Class Current: 1/1
• CPC Class Codes: G01J 1/0209 Monolithic
• CPC Class Codes: G01J 1/0407 Optical elements not provided otherwise, e.g. manifolds, windows, holograms, gratings
• CPC Class Codes: G01J 1/0422 using light concentrators, collectors or condensers
• CPC Class Codes: G02B 2006/12121 Laser
• CPC Class Codes: G02B 2006/12147 Coupler
• CPC Class Codes: G02B 6/12004 Combinations of two or more optical elements
• CPC Class Codes: G02B 6/305 and having an integrated mode-size expanding section, e.g. tapered waveguide
• CPC Class Codes: G02B 6/34 utilising prism or grating G02B6/293 takes precedence
• CPC Class Codes: G02B 6/4206 Optical features G02B6/4207, G02B6/421 take precedence
• CPC Class Codes: G02B 6/4214 the intermediate optical element having redirecting reflective means, e.g. mirrors, prisms for deflecting the radiation from horizontal to down- or upward direction toward a device G02B6/4246 takes precedence
• CPC Class Codes: G02B 6/4298 coupling with non-coherent light sources and/or radiation detectors, e.g. lamps, incandescent bulbs, scintillation chambers
• CPC Class Codes: H01S 5/12 the resonator having a periodic structure, e.g. in distributed feedback [DFB] lasers comprising a photonic bandgap structure H01S5/11; surface-emitting lasers H01S5/18
• CPC Class Codes: H04B 10/079 using measurements of the data signal
• CPC Class Codes: H05K 2203/0147 Carriers and holders
• CPC Class Codes: H05K 2203/163 Monitoring a manufacturing process
• CPC Class Codes: H05K 3/30 Assembling printed circuits with electric components, e.g. with resistor
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.

Abstract

An optical component optically coupled to an optical fiber includes a substrate and an edge-emitting laser. The substrate includes an accommodating cavity, a plurality of openings, a waveguide, an optical coupler and a plurality of pads. The waveguide and the optical coupler are distributed outside the accommodating cavity. The openings are distributed at the bottom surface of the accommodating cavity and the pads are located at the bottom of the openings. The optical coupler is optically coupled to an end of the waveguide and includes a light-incident surface. The edge-emitting laser is embedded in the accommodating cavity and includes a light-emitting layer and a plurality of bumps located in the openings and electrically connected to the pads. The ratio of the level height difference between the light-emitting layer and the optical coupler to the thickness of the optical coupler ranges from 0 to 0.5.

Claims

1. An optical component optically coupled to an optical fiber, the optical component comprising:

a substrate, comprising an accommodating cavity, a plurality of openings, a waveguide, an optical coupler and a plurality of pads, wherein the waveguide and the optical coupler are distributed outside the accommodating cavity, the plurality of openings are distributed at a bottom surface of the accommodating cavity, the plurality of pads are located at bottoms of the plurality of openings, and the optical coupler is optically coupled to an end of the waveguide and comprises a light-incident surface; and

an edge-emitting laser, embedded in the accommodating cavity and comprising a light-emitting layer and a plurality of bumps located in the plurality of openings and electrically connected to the plurality of pads, wherein a ratio of a level height difference between the light-emitting layer and the optical coupler to a thickness of the optical coupler ranges from 0 to 0.5, and a light emitted from the light-emitting layer enters the optical coupler through the light-incident surface and is transmitted to the optical fiber through the waveguide.

2. The optical component according to claim 1, wherein a refractive index of the waveguide is n1, a refractive index of the optical coupler is n2, and (n1−

n2)/n1 ranges from 0.42 to 0.58.

3. The optical component according to claim 1, wherein the edge-emitting laser comprises a Distributed Feedback laser diode.

4. The optical component according to claim 1, wherein the edge-emitting laser is embedded in the accommodating cavity through a flip-chip bonding, and the edge-emitting laser further comprises:

a substrate;

a first type doped semiconductor layer;

a second type doped semiconductor layer, wherein the first type doped semiconductor layer, the light-emitting layer and the second type doped semiconductor layer are stacked in sequence on the substrate; and

two electrodes, electrically connected to the first type doped semiconductor layer and the second type doped semiconductor layer, respectively, wherein the plurality of bumps are electrically connected between the electrodes and the plurality of pads.

5. The optical component according to claim 4, wherein the second type doped semiconductor layer is located in the accommodating cavity, and the substrate and the first type doped semiconductor layer are located above the accommodating cavity.

6. The optical component according to claim 1, wherein the edge-emitting laser is partially embedded in the accommodating cavity.

7. The optical component according to claim 1, wherein the edge-emitting laser is located at the bottom surface of the accommodating cavity, and a gap between the edge-emitting laser and the light-incident surface of the optical coupler is reserved.

8. The optical component according to claim 7, wherein the gap ranges from 1 micro-meter to 5 micro-meters.

9. The optical component according to claim 7, wherein the light-emitting layer comprises a side surface adjacent to the optical coupler, and the side surface and the light-incident surface are substantially parallel.

10. The optical component according to claim 7, wherein the light-emitting layer comprises a side surface adjacent to the optical coupler, and an angle between a normal vector of the side surface and a normal vector of the light-incident surface ranges from 5 degrees to 15 degrees.

11. The optical component according to claim 1, wherein a first level height of the light-emitting layer and a second level height of the optical coupler substantially align.

12. The optical component according to claim 1, wherein the waveguide comprises a tapered portion with tapered width, and the tapered portion is adjacent to the edge-emitting laser and covered by the optical coupler.

13. The optical component according to claim 1, wherein the level height difference between the light-emitting layer and the optical coupler is less than or substantially equal to 1.5 micro-meters.