Articulated cavity creator

• US 9,610,083 B2
• Filed: 08/31/2015
• Issued: 04/04/2017
• Est. Priority Date: 08/09/2011
• Status: Active Grant

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Kuntz, Kyle
• Primary Examiner(s): Sevilla, Christian
• Assistant Examiner(s): GIBSON, ERIC SHANE
• Application Number:
  US14/841,285
• Publication Number:
  US 20150366566A1
• Time in Patent Office: 582 Days
• Field of Search: 606 79- 81, 606 84, 606 85, 606167-174, 606180, 600139-152
• CPC Class Codes: A61B 17/162 Chucks or tool parts which are to be held in a chuck
• CPC Class Codes: A61B 17/1631 Special drive shafts, e.g. flexible shafts A61B17/1642, A61B17/164 take precedence
• CPC Class Codes: A61B 17/1642 for producing a curved bore
• CPC Class Codes: A61B 17/1671 for the spine

Abstract

Disclosed herein are devices for use through a cannula to create cavities within interior body regions. When deployed, the distal end of several such devices extend beyond the distal end of the catheter and can then be selectively curved into a shaped compression surface that, when articulated, creates a void within the interior body. This compression surface may then be withdrawn back into the cannula for removal and to make way for bone cement that, in certain instances, may be introduced through the same cannula.

Claims

1. A device for creating a cavity in an interior body, the device comprising:

an articulated tip assembly comprising a coil enclosure securing at least one pair of curving elements therein, wherein said curving elements each define a male end, a female end, and at least one channel;

a shaft coupled to the articulated tip assembly;

a lever assembly coupled to the shaft, the lever assembly including a lever rotating about a pivot pin, the lever including an elongated pressure surface extending towards a proximal end of the device, the pivot pin located opposite a longitudinal axis of the device from the pressure surface;

a midline cable connected between said lever assembly and said articulated tip assembly, said midline cable running through said channel to mate said male and female ends of said curving elements within said coil;

an off-center cable coupled to the articulated tip assembly and the lever assembly such that variable action of the lever causes the articulated tip assembly to selectively approximate a curve;

wherein rotation of the device causes the articulated tip assembly to rotate within the interior body.

2. The device of claim 1 further comprising a rotation shaft for rotating the device.

3. The device of claim 2 wherein at least one of the lever assembly and the rotation shaft is motorized.

4. The device of claim 1 wherein the midline cable comprises a first end, a second end, and an elongate portion extending between the first and second ends,

wherein the first and second ends of the midline cable are coupled to the articulated tip assembly;

and

further comprising a tension assembly for applying tension to the articulated tip assembly via the midline cable, wherein the elongate portion of the midline cable extends through the lever assembly to the tension assembly.

5. The device of claim 4 wherein the midline cable is doubled-back forming a first strand and a second strand and a bend along the elongate portion, wherein both the first strand and the second strand are fixedly coupled to the tip at the corresponding first and second ends, and wherein the bend is movably coupled to the tension assembly such that tension is evenly applied to the first strand and the second strand.

6. The device of claim 5 wherein the bend comprises a 180-degree turn in the midline cable.

7. The device of claim 5 wherein the shaft is coupled to a distal end of the lever assembly and the tension assembly is coupled at a proximal end of the lever assembly, the elongate portion of the midline cable extending through the lever assembly to the tension assembly,

wherein the tension assembly further comprises an elongate member having a cable return cavity extending axially into a distal end of the elongate member, and a midline pin extending through the elongate member at the cable return cavity, wherein the midline cable extends into the cable return cavity and around the midline pin such that the bend of the midline cable is located proximate the midline pin.

8. The device of claim 7 further comprising a rotation shaft coupled to the proximal end of the lever assembly for rotating the device,

wherein the elongate member of the tension assembly engages a proximal end of the rotation shaft such that rotational movement of the rotation shaft results in a corresponding rotation of the tension assembly.

9. The device of claim 1 wherein the articulated tip assembly and the shaft are configured to pass through a catheter such that the articulated tip assembly extends beyond a distal end of the catheter into the interior body.

10. The device of claim 1 wherein pressure applied to the pressure surface causes the pressure surface to pivot towards the longitudinal axis of the device.

11. The device of claim 1 wherein the lever assembly further includes a lever spring operably coupled between a proximal surface of the lever and a proximal end of the lever assembly.

12. The device of claim 11 wherein the midline cable passes through the shaft, the lever assembly, and the lever spring.

13. A method of creating a cavity in a target body using an articulated cavity creator, the method comprising:

providing an articulated tip assembly in the articulated cavity creator by connecting male and female ends of curving elements in tension along a midline cable within a coil enclosure;

inserting the articulated tip assembly into the target body;

curving and rotating the articulated tip assembly by activating a lever pressure surface of a lever of the articulated cavity creator, the lever pressure surface rotating about a pivot pin located opposite a longitudinal axis of the device from the lever pressure surface, the lever couple to an off-center cable connected to the tip assembly such that variable action of the lever pressure surface causes the tip assembly to selectively approximate a curve; and

withdrawing the articulated tip assembly.

14. The method of claim 13 wherein the inserting is performed via a catheter.

15. The method of claim 13 wherein the curving is incremental, and wherein the rotation is performed at each increment of the curving.

16. The method of claim 15 wherein the articulated tip assembly comprises a tip at the distal end, and wherein each increment of the curving results in movement of the articulated tip.

17. The method of claim 16 wherein the rotation is a complete 360-degree rotation.

18. The method of claim 13 wherein the rotation is incremental, and wherein the curving is performed at each increment of the rotation.

19. The method of claim 18 wherein the articulated tip assembly comprises a tip at the distal end, and wherein each increment of the rotation results in movement of the articulated tip.

20. The method of claim 19 wherein the curving is a full range of motion from straight to maximally curved at each increment of the rotation.