Flow generator chassis assembly with suspension seal

• US 9,610,416 B2
• Filed: 12/01/2014
• Issued: 04/04/2017
• Est. Priority Date: 06/04/2009
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Lange, Joern, Jones, Richard Llewelyn, Nasr, Saad, Tsai, Ernie Wei-Chih, Kenyon, Barton John, Crumblin, Geoffrey
• Primary Examiner(s): Vasat, Peter S
• Assistant Examiner(s): WARDAS, MARK A
• Application Number:
  US14/556,343
• Publication Number:
  US 20150083132A1
• Time in Patent Office: 855 Days
• Field of Search: 12820024, 12820414, 12820417, 12820418, 12820421, 12820518, 12820227, 12842314, 1282141, 41742311, 41742314, 417363, 248638, 248634, 415119, 4152141
• CPC Class Codes: A61M 16/0003 Accessories therefor, e.g. sensors, vibrators, negative pressure
• CPC Class Codes: A61M 16/0066 Blowers or centrifugal pumps
• CPC Class Codes: A61M 16/0069 the speed thereof being controlled by respiratory parameters, e.g. by inhalation
• CPC Class Codes: A61M 16/105 Filters A61M16/047, A61M16/22 take precedence; water traps A61M16/08
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 2016/0027 pressure meter
• CPC Class Codes: A61M 2016/003 with a flowmeter
• CPC Class Codes: A61M 2016/0033 electrical
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/3368 Temperature
• CPC Class Codes: A61M 2205/42 Reducing noise
• CPC Class Codes: A61M 2205/75 with filters
• CPC Class Codes: F04D 29/4226 Fan casings
• CPC Class Codes: F04D 29/601 specially adapted for elastic fluid pumps
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A seal is provided for a chassis assembly of a flow generator configured to provide a flow of breathable gas. The chassis assembly includes an upper chassis and a lower chassis. The seal includes a blower receptacle sealing portion configured to seal a blower receptacle of the chassis assembly configured to receive a blower configured to generate the flow of breathable gas; a flow sensor sealing portion configured to seal a flow sensor provided in the chassis assembly and configured to measure the flow of breathable gas; a blower mount configured to receive a portion of the blower and mount the blower to the seal; and a blower mount suspension configured to connect the blower mount to the blower receptacle sealing portion, wherein in an assembled condition the seal and the chassis assembly define a flow path from an inlet of the chassis assembly to the blower receptacle of the chassis assembly to an outlet of the chassis assembly. A flow generator for generating a flow of breathable gas includes a chassis assembly comprising a lower chassis and an upper chassis, the lower chassis and the upper chassis defining a blower receptacle; a blower provided in the blower receptacle; and the seal.

Claims

1. A seal for a chassis assembly of a flow generator configured to provide a flow of breathable gas at a continuously positive pressure with respect to ambient air pressure to an entrance of a patient'"'"'s airways, the chassis assembly including a first chassis portion and a second chassis portion, the seal comprising:

a chamber sealing portion configured to seal a plurality of chambers in the chassis assembly;

a blower mount with a central axis, the blower mount being configured to receive and support a portion of a blower configured to generate the flow of breathable gas;

a blower mount suspension configured to suspend the blower mount from the chamber sealing portion; and

a plurality of separate coplanar openings in the chamber sealing portion, each of the plurality of separate coplanar openings being configured to define a different part of an airflow path through the chamber sealing portion and enable communication of the flow of breathable gas between the plurality of chambers provided in the chassis assembly,

wherein a first opening of the plurality of separate coplanar openings is configured to receive the flow of breathable gas from a second opening of the plurality of separate coplanar openings, and

wherein a central axis of each of the plurality of separate coplanar openings is offset from the central axis of the blower mount.

2. A seal according to claim 1, further comprising a seal skirt extending around a portion of a perimeter of the seal and configured to seal a junction between the first chassis portion and the second chassis portion.

3. A seal according to claim 2, wherein at least a portion of the seal skirt has a T-shaped cross-section.

4. A seal according to claim 2, wherein a portion of the seal skirt includes an L-shaped cross-section.

5. A seal according to claim 3, wherein the T-shaped cross-section of the seal skirt does not extend around the seal in a region of an inlet of the chassis assembly, and the seal skirt has an L-shaped cross-section in the region of the inlet of the chassis assembly.

6. A seal according to claim 1, wherein the chamber sealing portion has a generally planar configuration that extends around the blower mount suspension and towards the outer perimeter of the seal.

7. A seal according to claim 6, wherein the chamber sealing portion surrounds the blower mount.

8. A seal according to claim 1, wherein the plurality of separate coplanar openings includes an inlet seal opening configured in an assembled condition to be in a region adjacent an inlet chamber of the chassis assembly.

9. A seal according to claim 1, wherein the plurality of separate coplanar openings includes a blower inlet opening configured in an assembled condition to be in a region adjacent a blower inlet chamber of the chassis assembly to allow the flow of breathable gas to enter an inlet of the blower.

10. A seal according to claim 1, wherein the plurality of separate coplanar openings include an outlet seal opening configured in an assembled condition to be in a region adjacent an outlet chamber of the chassis assembly.

11. A seal according to claim 6, wherein the chamber sealing portion further includes a flow sensor sealing portion.

12. A seal according to claim 11, wherein the flow sensor sealing portion further includes a manifold connection to the flow sensor.

13. A seal according to claim 1, further comprising:

a plurality of fastener openings configured to receive a respective plurality of fasteners configured to fasten the first chassis portion and the second chassis portion together.

14. A seal according to claim 1, wherein the blower mount suspension comprises a frusto-conical portion between the blower mount and the chamber sealing portion.

15. A seal according to claim 2, wherein the perimeter of the seal corresponds to a perimeter of the first chassis portion and/or a perimeter of the second chassis portion.

16. A seal according to claim 1, wherein the seal is formed of a flexible material.

17. A seal according to claim 1, wherein the seal is formed of an elastically deformable material.

18. A seal according to claim 1, wherein the plurality of separate coplanar openings includes at least three openings in the seal.

19. A flow generator for generating a pressurized flow of breathable gas, the flow generator comprising:

a chassis assembly comprising a first chassis portion and a second chassis portion, the first chassis portion and the second chassis portion comprising a plurality of chambers and a blower receptacle;

a blower provided in the blower receptacle; and

a seal according to claim 1.

20. A flow generator according to claim 19, wherein the plurality of chambers includes one or more of an inlet chamber, a blower inlet chamber and an outlet chamber.

21. A flow generator according to claim 20, wherein a portion of the inlet chamber is provided in both the first chassis portion and the second chassis portion and an air inlet opening in the seal enables communication within the inlet chamber between the first chassis portion and the second chassis portion and the air inlet opening is one of the openings of the plurality of separate coplanar openings in the seal.

22. A flow generator according to claim 20, wherein a portion of the outlet chamber is provided in both the first chassis portion and the second chassis portion and an air outlet opening in the seal enables communication within the outlet chamber between the first chassis portion and the second chassis portion and the air outlet opening is one of the openings of the plurality of separate coplanar openings in the seal.

23. A flow generator according to claim 20, wherein an outlet of the blower is located in the outlet chamber to receive the pressurized flow of breathable gas produced by the blower.

24. A flow generator according to claim 19, further comprising a flow sensor configured to measure the flow of breathable gas.

25. A flow generator according to claim 19, further comprising foam provided in at least one of the plurality of chambers within at least one of first chassis portion and the second chassis portion.

26. A flow generator according to claim 19, further comprising an air inlet and an air outlet provided in the first chassis portion.

27. A flow generator according to claim 19, further comprising a grommet seal configured to receive a wire of the blower.

28. A flow generator according to claim 19, wherein in use the pressurized flow of breathable gas passes through at least three openings of the plurality of separate coplanar openings in the seal between an air inlet in the chassis assembly and an air outlet in the chassis assembly.

29. A seal according to claim 1, wherein the chamber sealing portion is configured to be sandwiched between the first and second chassis portions.

30. A seal according to claim 1, wherein the blower mount is open at a first chassis portion facing side of the seal and is open at a second chassis portion facing side of the seal.

31. A flow generator according to claim 19, wherein the plurality of separate coplanar openings are positioned around the blower receptacle.

32. A seal according to claim 1, wherein the plurality of separate coplanar openings comprises openings of different chambers.

33. A seal according to claim 1, wherein the plurality of separate coplanar openings are spaced apart to sequentially receive gas flowing through the airflow path.

34. A seal according to claim 1, wherein the plurality of separate coplanar openings includes a first opening and a second opening, the first opening being configured to receive gas flowing through the airflow path before the second opening receives gas flowing through the airflow path.

35. A seal according to claim 1, wherein the plurality of separate coplanar openings includes an air inlet seal opening in the vicinity of an air inlet portion of the airflow path and an air outlet seal opening in the vicinity of an outlet of the airflow path.

36. A seal according to claim 1, wherein the central axis of each of the plurality of separate coplanar openings is parallel to the central axis of the blower mount.