Replenishment and order fulfillment system
First Claim
1. A warehousing system for storing and retrieving goods disposed in containers, the system comprising:
- a multilevel storage array, each level of which has a transport area and a storage area, the storage area including an array of storage shelves configured to hold containers thereon and the transport area being substantially continuous and arranged to communicably connect the storage shelves to each other, the transport area including picking aisles and a non-deterministic transfer deck connecting the picking aisles;
at least one vertical lift for transporting containers to and from at least one level of the multilevel storage array;
at least one transport vehicle, distinct from the non-deterministic transfer deck, located on each of the at least one level and configured to traverse the non-deterministic transfer deck and picking aisles on each of the at least one level and transport containers between the at least one vertical lift at each of the at least one level and container storage locations on the storage shelves so that the at least one vertical lift communicates non-deterministically, via the transport vehicle, with container storage locations of each of the storage shelves on each of the at least one level;
an infeed transport system communicably linked to the at least one vertical lift for entering product containers, holding stock goods, on the storage shelves; and
an order fulfillment station arranged for generating, from the stock goods in the product containers on the storage shelves, order containers corresponding to a customer order and holding order goods, designated by the customer order, the order fulfillment station being communicably connected to the multilevel storage array via the at least one vertical lift so that order containers from the order fulfillment station are re-entered onto the storage shelves of the multilevel storage array.
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Accused Products
Abstract
A warehousing system for storing and retrieving goods disposed in containers is provided. The system includes a multilevel storage array including an array of storage shelves for holding containers thereon, at least one substantially continuous lift for transporting containers to and from at least one level of the storage array, at least one transport vehicle located on the at least one level and configured to traverse a transport area transporting containers between the at least one continuous lift and container storage locations so that the at least one continuous lift communicates non-deterministically, via the transport vehicle, with storage locations of each of the storage shelves on the at least one level, an infeed transport system linked to the at least one continuous lift, and an order fulfillment station for generating order containers corresponding to customer orders where the order containers are entered onto the storage shelves of the storage array.
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Citations
20 Claims
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1. A warehousing system for storing and retrieving goods disposed in containers, the system comprising:
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a multilevel storage array, each level of which has a transport area and a storage area, the storage area including an array of storage shelves configured to hold containers thereon and the transport area being substantially continuous and arranged to communicably connect the storage shelves to each other, the transport area including picking aisles and a non-deterministic transfer deck connecting the picking aisles; at least one vertical lift for transporting containers to and from at least one level of the multilevel storage array; at least one transport vehicle, distinct from the non-deterministic transfer deck, located on each of the at least one level and configured to traverse the non-deterministic transfer deck and picking aisles on each of the at least one level and transport containers between the at least one vertical lift at each of the at least one level and container storage locations on the storage shelves so that the at least one vertical lift communicates non-deterministically, via the transport vehicle, with container storage locations of each of the storage shelves on each of the at least one level; an infeed transport system communicably linked to the at least one vertical lift for entering product containers, holding stock goods, on the storage shelves; and an order fulfillment station arranged for generating, from the stock goods in the product containers on the storage shelves, order containers corresponding to a customer order and holding order goods, designated by the customer order, the order fulfillment station being communicably connected to the multilevel storage array via the at least one vertical lift so that order containers from the order fulfillment station are re-entered onto the storage shelves of the multilevel storage array. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 18, 19, 20)
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9. A warehousing system for storing and retrieving goods disposed in containers, the system comprising:
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a multilevel storage array, each level of which has a transport area and a storage area, the storage area including an array of storage shelves configured to hold containers thereon and the transport area being substantially continuous and arranged to communicably connect the storage shelves to each other, the transport area including picking aisles and a non-deterministic transfer deck connecting the picking aisles; at least one vertical lift for transporting containers to and from at least one level of the multilevel storage array; at least one order fulfillment station arranged for generating, from the stock goods in the product containers on the storage shelves, order containers corresponding to a customer order and holding order goods, designated by the customer order, the at least one order fulfillment station being communicably connected to the multilevel storage array via the at least one vertical lift so that order containers from the at least one order fulfillment station are re-entered onto the storage shelves of the multilevel storage array; and at least one transport vehicle, distinct from the non-deterministic transfer deck, located on the at least one level and configured to traverse the picking aisles and non-deterministic transfer deck transporting containers between the at least one vertical lift and container storage locations on the storage shelves so that the at least one transport vehicle communicates non-deterministically, via the at least one vertical lift, and is common to each of the at least one order fulfillment station. - View Dependent Claims (10, 11, 12, 13, 14, 15)
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16. A method for storing and retrieving goods in a warehouse where the goods are disposed in containers, the method comprising:
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providing a multilevel storage array, each level of which has a transport area and a storage area, the storage area including an array of storage shelves configured to hold containers thereon and the transport area being substantially continuous and arranged to communicably connect the storage shelves to each other, the transport area including picking aisles and a non-deterministic transfer deck connecting the picking aisles; transporting containers to and from at least one level of the multilevel storage array with at least one vertical lift; transporting containers between the at least one vertical lift at each of the at least one level and container storage locations on the storage shelves with at least one transport vehicle, that is distinct from the non-determining transfer deck, so that the at least one vertical lift communicates non-deterministically, via the transport vehicle, with container storage locations of each of the storage shelves on each of the at least one level, where the at least one transport vehicle is located on each of the at least one level and traverses the non-deterministic transfer deck and picking aisles on each of the at least one level; re-entering product containers, holding stock goods, on the storage shelves with an infeed transport system communicably linked to the at least one vertical lift; and generating at an order fulfillment station, from the stock goods in the product containers on the storage shelves, order containers corresponding to a customer order and holding order goods, designated by the customer order, the order fulfillment station being communicably connected to the multilevel storage array via the at least one vertical lift so that order containers from the order fulfillment station are entered onto the storage shelves of the multilevel storage array. - View Dependent Claims (17)
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Specification