Method and apparatus for bending a glass sheet and an electronic device casing

• US 9,611,165 B2
• Filed: 06/03/2013
• Issued: 04/04/2017
• Est. Priority Date: 06/08/2012
• Status: Active Grant

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Dannoux, Thierry Luc Alain, Delautre, Paul Louis Florent, Herve, Patrick Jean Pierre, Joubaud, Laurent
• Primary Examiner(s): Hindenlang, Alison L
• Assistant Examiner(s): Ahmed Ali, Mohamed K
• Application Number:
  US13/908,158
• Publication Number:
  US 20130329346A1
• Time in Patent Office: 1,401 Days
• Field of Search: 65106, 65271, 65281, 65 29
• CPC Class Codes: C03B 23/023 by bending
• CPC Class Codes: C03B 23/0235 involving applying local or additional heating, cooling or insulating means
• CPC Class Codes: C03B 23/0256 Gravity bending accelerated by applying mechanical forces, e.g. inertia, weights or local forces
• CPC Class Codes: C03B 23/0258 Gravity bending involving applying local or additional heating, cooling or insulating means
• CPC Class Codes: H05K 5/0013 assembled by resilient members
• CPC Class Codes: H05K 5/0017 with operator interface units
• CPC Class Codes: H05K 5/03 Covers

Abstract

A method of bending a glass sheet includes placing the glass sheet on a support and heating the entire glass sheet to a first viscosity. A band of heat is applied and translated along the selected region of the glass sheet in which a predetermined is to be formed over a time period to form the predetermined in the selected region. The band of heat sectionally heats the selected region to a second viscosity that is lower than the first viscosity. An actuated force is applied to the glass sheet to incrementally form the predetermined bend in the selected region according to the location of the band of heat in the selected region.

Claims

1. A method of bending a glass sheet, comprising:

placing the glass sheet on a support such that a flat region of the glass sheet rests on a flat surface of the support and a bend region of the glass sheet overhangs the support;

heating the flat region and the bend region of the glass sheet to a first viscosity;

applying and translating a band of heat only along a selected region of the bend region of the glass sheet in which a predetermined bend with a select bend angle is to be formed over a time period to form the predetermined bend in the selected region, the selected region comprising a plurality of contiguous sections, each section being separately heated to a second viscosity that is lower than the first viscosity by the band of heat, wherein applying and translating the band of heat comprises translating a heater providing the band of heat relative to the glass sheet while maintaining the flat region of the glass sheet on the flat surface of the support, and wherein the flat region remains substantially at the first viscosity during the applying and translating of the band of heat; and

applying an actuated force to the bend region of the glass sheet while translating the band of heat along the selected region of the bend region by translating the heater providing the band of heat relative to the glass sheet such that the actuated force produces an elementary bend in each section of the selected region when the section is at the second viscosity without deforming the flat region on the support, wherein the elementary bends are contiguous and together form the predetermined bend with the select bend angle.

2. The method of claim 1, wherein the first viscosity is in a range from 6×

10⁹ Poise to 10¹² Poise.

3. The method of claim 2, wherein the second viscosity is less than or equal to 10⁹ Poise.

4. The method of claim 1, wherein a size of the selected region in a direction in which the band of heat is translated is greater than twice a size of the band of heat in the direction in which the band of heat is translated.

5. The method of claim 1, further comprising controlling a temperature of an environment in which the glass sheet is disposed to maintain the portion of the glass sheet not heated by the band of heat above the second viscosity.

6. The method of claim 1, further comprising selecting a bend profile corresponding to the predetermined bend, segmenting the bend profile into at least three profile segments, and applying the band of heat and actuated force to form each of the profile segments in a corresponding section of the selected region.

7. The method of claim 6, further comprising selecting a size of the band of heat based on a length of the smallest of the profile segments.

8. The method of claim 1, wherein applying the actuated force comprises translating an actuator arm in contact with the selected region along a curvilinear path.

9. The method of claim 8, wherein the actuator arm is rotated through an angle between 0 and 90°

over the time period in which the predetermined bend is formed.

10. The method of claim 8, wherein the actuator arm is rotated through an angle of of 90°

or greater over the time period in which the predetermined bend is formed.

11. The method of claim 1, wherein the translation of the band of heat is at scheduled intervals over the time period.

12. The method of claim 1, wherein the translation of the band of heat is continuous over the time period.