Chatter vibration suppressing method and machine tool

• US 9,612,595 B2
• Filed: 10/18/2013
• Issued: 04/04/2017
• Est. Priority Date: 10/18/2012
• Status: Active Grant

• Current Assignee: Okuma Corporation
• Original Assignee: Okuma Corporation
• Inventors: Mizukami, Yuto, Nishidera, Nobuki, Yoshino, Kiyoshi, Kato, Takayuki, Ito, Noriyoshi
• Primary Examiner(s): Fennema, Robert
• Assistant Examiner(s): STEVENS, THOMAS H
• Application Number:
  US14/057,078
• Publication Number:
  US 20140114462A1
• Time in Patent Office: 1,264 Days
• Field of Search: 700175-179, 700160, 700161
• CPC Class Codes: G05B 19/404 characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia G05B19/19, G05B19/41 take precedence
• CPC Class Codes: G05B 2219/41115 Compensation periodical disturbance, like chatter, non-circular workpiece

Abstract

A chatter vibration suppressing method includes acquiring a moment of inertia of a rotating body, recording a value indicating the acquired moment of inertia into a machining program, and calculating a variable amplitude and a variable period when a rotation speed of the rotating body is varied in order to suppress chatter vibration from the value indicating the moment of inertia recorded in the machining program and the maximum input power of a motor for rotating the rotating body.

Claims

1. A method for suppressing chatter vibration of a machine tool which performs cutting work by rotating a rotating body including a workpiece or a tool according to a machining program stored in a storage unit, the method comprising:

reading, with an NC device of the machine tool, the machining program stored in the storage unit and determining whether a value indicating a moment of inertia of the rotating body is stored in the machining program;

when a value indicating the moment of inertia is not stored in the machining program, acquiring, with the NC device, a moment of inertia of the rotating body and recording a value indicating the moment of inertia of the rotating body into the machining program;

calculating, with the NC device, a variable amplitude and a variable period when a rotation speed of the rotating body is varied in order to suppress chatter vibration from the value indicating the moment of inertia of the rotating body recorded in the machining program and a maximum input power of a motor adapted for rotating the rotating body; and

rotating the rotating body based on the calculated variable amplitude and variable period.

2. The method according to claim 1, further comprising the step of calculating said value indicating the moment of inertia of the rotating body by subtracting a previously stored moment of inertia of a rotating part of the machine tool from the moment of inertia of the rotating body acquired in said acquiring step.

3. The method according to claim 1, wherein when the machining tool is instructed by the machining program to machine the workpiece in a plurality of separate machining steps, the step of acquiring the moment of inertia of the rotating body is performed for each machining step;

and the step of recording the value indicating the moment of inertia of the rotating body into the machining program is performed for each machining step.

4. A machine tool for performing cutting work by rotating a rotating body including a workpiece or a tool according to a machining program stored in a storage unit, comprising:

a unit configured to read the machining program stored in the storage unit and determine whether a value indicating a moment of inertia of the rotating body is stored in the machining program;

a moment of inertia acquisition unit configured to acquire the moment of inertia of the rotating body when a value indicating the moment of inertia is not stored in the machining program;

a recording unit configured to record the value indicating the moment of inertia of the rotating body into the machining program when the moment of inertia is acquired by the moment of inertia acquisition unit;

a calculating unit configured to calculate a variable amplitude and a variable period when a rotation speed of the rotating body is varied in order to suppress chatter vibration from the moment of inertia of the rotating body recorded in the machining program and a maximum input power of a motor for rotating the rotating body.