Magnetic repulsion-based electrical connector

• US 9,614,322 B1
• Filed: 03/08/2016
• Issued: 04/04/2017
• Est. Priority Date: 03/08/2016
• Status: Active Grant

• Current Assignee: Christmas Northeast Inc.
• Original Assignee: Christmas Northeast Inc.
• Inventors: Gibboney, Jr., James W.
• Primary Examiner(s): Hyeon, Hae Moon
• Assistant Examiner(s): KRATT, JUSTIN M
• Application Number:
  US15/063,948
• Time in Patent Office: 392 Days
• Field of Search: 439 38, 439 39, 439 40, 439 41, 439305, 362123
• CPC Class Codes: H01R 11/30 End pieces held in contact by a magnet
• CPC Class Codes: H01R 13/2421 using coil springs
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet
• CPC Class Codes: H01R 13/64 Means for preventing incorrect coupling

Abstract

Electrical connectors use magnetic repulsion for orienting themselves in the right polarity and magnetic attraction for holding together. When inserted into the ends of a conduit, a pair of these electrical connectors can transfer electricity through the conduit. Each electrical connector includes a housing with top and bottom surfaces and a fixed and a movable terminal both of which are recessed below the top surface of their respective, parallel passages. A spring controls terminal movement. Each terminal carries an electrical contact. A torus-shaped magnet surrounds the contact of the contact in the movable terminal so that its magnetic field energizes that contact. The magnets in movable terminals of each electrical connector are oriented in the same way so movable terminals of electrical connectors repel each other but fixed terminals attract movable terminals from their passages and into the passages of the fixed terminals so that two electrical connectors lock together.

Claims

1. An electrical connector, comprising:

a housing having a top surface, a first passage, and a second passage spaced apart from said first passage, said first and second passages opening to said top surface;

a fixed terminal in said first passage, said fixed terminal having a first contact;

a movable terminal in said second passage, said movable terminal being movable with respect to said second passage, said movable terminal having a second contact;

a ferromagnet in said first passage proximate to said first contact; and

a magnet in said second passage and carried by said movable terminal proximate to said second contact, said magnet forming a magnetic field in said second contact, said magnetic field of said magnet defining two magnetic poles oriented parallel to said second passage, wherein said magnet in said second passage moves said movable terminal with respect to said second passage in response to a mating electrical connector,

wherein said first contact of said first terminal further comprises an upper shaft and a lower shaft having a hole therein dimensioned to receive said upper shaft of said first contact, and wherein said second contact of said movable terminal further comprises an upper shaft and a lower shaft having a hole therein dimensioned to receive said upper shaft of said second contact.

2. The electrical connector of claim 1, wherein movement of said movable terminal is restrained within said second passage so that said second contact rises above said top surface of said housing by a predetermined distance.

3. The electrical connector of claim 1, wherein said first contact surface is complementary to said second contact surface.

4. The electrical connector of claim 1, wherein said magnet is torus-shaped and surrounds said second contact.

5. The electrical connector of claim 1, wherein said magnet does not touch said second contact.

6. The electrical connector of claim 1, wherein said first and second passages are parallel.

7. The electrical connector of claim 1, wherein said electrical connector further comprises a compression spring in said second passage, said compression spring being above and in contact with said second spring washer, and wherein said compression spring resists movement of said magnet of said second terminal toward ferromagnetic material, when said ferromagnetic material is brought near said top surface of said housing.

8. The electrical connector of claim 1, wherein said fixed terminal is held in place by a spring washer.

9. The electrical connector of claim 1, wherein said fixed terminal and said movable terminal are identical.

10. An electrical connector, comprising:

a housing having a top surface, a first passage, and a second passage spaced apart from said first passage, said first and second passages opening to said top surface;

a fixed terminal in said first passage, said fixed terminal having a first contact with an expanded portion, an upper shaft, and a lower shaft with a hole formed therein to receive said upper shaft of said first contact;

a movable terminal in said second passage, said movable terminal having a second contact with an expanded portion, an upper shaft, and a lower shaft with a hole formed therein to receive said upper shaft of said second contact; and

a magnet in said second passage and proximate to said second contact, said magnet having a magnetic field running through said second contact, said magnet moving said movable terminal in said second passage in response to the proximity of a mating electrical connector.

11. The electrical connector of claim 10, wherein said first passage has a wall therein dividing said first passage into an upper chamber and a lower chamber, said wall having a hole formed therein dimensioned to receive said lower shaft of said first contact and wherein said electrical connector further comprises a spring washer in said lower chamber of said first passage, and wherein said lower shaft of said first contact extends from said upper chamber through said hole in said wall into said lower chamber and through said spring washer, said spring washer of said fixed passage being attached to said lower shaft of said first contact and engaging said wall to hold said fixed terminal against movement of said first contact with respect to said housing.

12. The electrical connector of claim 10, wherein said second passage has a wall therein dividing said second passage into an upper chamber and a lower chamber, said wall having a hole formed therein dimensioned to receive said lower shaft of said second contact, and wherein said electrical connector further comprises a spring washer and a compression spring in said lower chamber of said second passage, and wherein said lower shaft of said second contact extends from said upper chamber through said hole in said wall into said lower chamber and through said compression spring and said spring washer of said movable terminal, said compression spring and said spring washer of said movable terminal cooperating with said wall to limit movement of said first contact above said top surface when said magnet is attracted to a ferromagnetic material.

13. The electrical connector of claim 10, further comprising a ferromagnet and wherein said first contact has an expanded top and an upper shaft and wherein said ferromagnet has a central hole dimensioned for receiving said upper shaft of said first contact.

14. The electrical connector of claim 10, wherein said second contact has an expanded top and an upper shaft and wherein said magnet has a central hole dimensioned for receiving said upper shaft of said second contact.

15. An electrical connector, comprising:

a housing having a top surface, a first passage, and a second passage spaced apart from said first passage, said first and second passages opening to said top surface;

a fixed terminal in said first passage, said fixed terminal having a first contact;

a movable terminal in said second passage, said movable terminal having a second contact; and

a magnet in said second passage and surrounding said movable terminal, and proximate to said second contact, said magnet forming a magnetic field in said second contact, said magnetic field defining two magnetic poles oriented parallel to said second passage, wherein said magnet in said second passage moves said movable terminal in said second passage when said magnet is attracted to a mating electrical connector, and wherein said fixed terminal and said movable terminal are identical.

16. An electrical connector system, comprising:

(1) a first electrical connector having a first housing with

(a) a top surface and a bottom surface,

(b) a first passage and a second passage spaced apart from said first passage, said first and second passages opening to said top surface and to said bottom surface,

(c) a fixed terminal in said first passage having a first contact with

(i) an expanded portion,

(ii) an upper shaft, and

(iii) a lower shaft with a hole formed therein to receive said upper shaft of said first contact in said hole in said lower shaft,

(d) a movable terminal in said second passage, said movable terminal having a second contact with

(i) an expanded portion,

(ii) an upper shaft, and

(iii) a lower shaft with a hole formed therein to receive said upper shaft of said second contact in said hole in said lower shaft,

(e) a magnet in said second passage and proximate to said second contact, said magnet having a magnetic field running through said second contact,

(f) a ferromagnet in said first passage and proximate to said first contact;

(2) a second electrical connector having a first housing having

(a) a top surface and a bottom surface,

(b) a first passage and a second passage spaced apart from said first passage, said first and second passages opening to said top surface and to said bottom surface,

(c) a fixed terminal in said first passage and having

(i) a first contact with an expanded portion,

(ii) an upper shaft, and

(iii) a lower shaft with a hole formed therein to receive said upper shaft of said first contact,

(d) a movable terminal in said second passage, said movable terminal having

(i) a second contact with an expanded portion,

(ii) an upper shaft, and

(iii) a lower shaft with a hole formed therein to receive said upper shaft of said second contact,

(e) a magnet in said second passage and proximate to said second contact, said magnet having a magnetic field running through said second contact,

(f) a ferromagnet in said first passage and proximate to said first contact; and

(3) a wiring harness including

(a) a first wire of said pair of wires in electrical connection with said first contact of said first electrical connector and a first contact of said second electrical connector, and

(b) a second wire of said pair of wires in electrical connection with said second contact of said first electrical connector and said second contact of said second electrical connector,

wherein, when said first electrical connector is proximate to said second electrical connector, said magnetic field of said magnet of said first contact of said first electrical connector attracts said ferromagnet of said second contact of said second electrical connector, and said magnetic field of said magnet of said first contact of said second electrical connector attracts said ferromagnet of said second contact of first second electrical connector so that said first contact and said second contact of said first electrical connector and said second contact and said first contact of said second electrical connector, respectively, connect electrically.

17. The electrical connector system as recited in claim 16, wherein said first electrical connector further comprises a compression spring in said second passage, said compression spring being above and in contact with said second spring washer, and wherein said compression spring resists movement of said movable terminal;

and wherein said second electrical connector further comprises a compression spring in said second passage, said compression spring being above and in contact with said second spring washer, and wherein said compression spring resists movement of said movable terminal.

18. The electrical connector system of claim 16, further comprising a conduit having a first end and a second end and wherein said first electrical connector is located near said first end of said conduit and said second electrical connector is near said second end of said conduit and said pair of wires runs inside said conduit from said first electrical connector to said second electrical connector.

19. The electrical connector system of claim 16, further comprising a conduit having a first end and a second end and wherein said first electrical connector is located flush with said first end of said conduit and said second electrical connector is recessed inside said second end of said conduit and said pair of wires runs inside said conduit from said first electrical connector to said second electrical connector.