Parallel hybrid converter apparatus and method

• US 9,614,453 B2
• Filed: 11/20/2014
• Issued: 04/04/2017
• Est. Priority Date: 11/20/2014
• Status: Active Grant

• Current Assignee: Huawei Digital Power Technologies Company Limited (Huawei Investment & Holding Co., Ltd.)
• Original Assignee: Futurewei Technologies Incorporated (Huawei Investment & Holding Co., Ltd.)
• Inventors: Dai, Heping, Ye, Liming, Fu, Dianbo, Chen, Daoshen
• Primary Examiner(s): Berhane, Adolf
• Assistant Examiner(s): DEMISSE, AFEWORK S
• Application Number:
  US14/548,567
• Publication Number:
  US 20160149501A1
• Time in Patent Office: 866 Days
• Field of Search: 363 2102
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 3/01 Resonant DC/DC converters
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: H02M 3/18 using capacitors or batteries which are alternately charged and discharged, e.g. charged in parallel and discharged in series
• CPC Class Codes: H02M 3/33571 Half-bridge at primary side of an isolation transformer
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer
• CPC Class Codes: H02M 3/33576 having at least one active switching element at the secondary side of an isolation transformer
• CPC Class Codes: H02M 3/3372 of the parallel type
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An apparatus comprises an isolated power converter coupled between an input dc power source, wherein the isolated power converter comprises a first switch network coupled to a first transformer winding through a first resonant tank and a second switch network coupled to a second transformer winding through a second resonant tank and a dc/dc converter coupled to the second switch network.

Claims

1. An apparatus comprising:

an isolated power converter coupled between two terminals of an input dc power source, wherein the isolated power converter comprises;

a first switch network coupled to a first transformer winding through a first resonant tank; and

a second switch network coupled to a second transformer winding through a second resonant tank; and

a dc/dc converter coupled to the second switch network, wherein a power level through the first switch network is greater than a power level through the dc/dc converter, the isolated power converter comprises an unregulated portion and a regulated portion, the upregulated portion is connected in series with the regulated portion, and the regulation portion comprises the dc/dc converter.

2. The apparatus of claim 1, wherein:

the dc/dc converter is a four-switch buck-boost converter; and

the isolated power converter is an inductor-inductor-capacitor (LLC) resonant converter.

3. The apparatus of claim 1, wherein:

the first resonant tank is coupled between the first switch network and a first primary side winding;

the second resonant tank is coupled between the second switch network and a second primary side winding; and

the dc/dc converter is coupled between a second input capacitor and the second switch network.

4. The apparatus of claim 3, wherein:

the first switch network is a first primary-side full bridge switch network coupled to a first input capacitor;

the second switch network is a second primary-side full bridge switch network; and

the first input capacitor and the second input capacitor are connected in series and further coupled between a positive terminal and a negative terminal of the input dc power source.

5. The apparatus of claim 1, wherein:

the first resonant tank is coupled between the first switch network and a first secondary side winding;

the second resonant tank is coupled between the second switch network and a second secondary side winding; and

the dc/dc converter is coupled between a second output capacitor and the second switch network.

6. The apparatus of claim 5, wherein:

the first switch network is a first secondary-side full bridge rectifier coupled to a first output capacitor;

the second switch network is a second secondary-side full bridge rectifier; and

the first output capacitor and the second output capacitor are connected in series and further coupled between a positive terminal and a negative terminal of a load.

7. The apparatus of claim 6, wherein:

the dc/dc converter comprises, an input capacitor, a first switch, a second switch, a third switch, a fourth switch and an inductor.

8. The apparatus of claim 7, wherein:

the input capacitor is coupled between a first output terminal and a second output terminal of the second secondary-side full bridge rectifier;

the first switch and the second switch are connected in series and further coupled between two terminals of the input capacitor of the dc/dc converter;

the third switch and the fourth switch are connected in series and further coupled between two terminals of the second output capacitor; and

the inductor is between a common node of the first switch and the second switch, and a common node of the third switch and the fourth switch.

9. The apparatus of claim 1, wherein:

the dc/dc converter is configured to operate at a buck converter mode in response to a first input voltage and operate at a boost converter mode in response to a second input voltage, wherein the first input voltage is higher than the second input voltage.

10. The apparatus of claim 1, wherein:

a power delivered by the first switch network is greater than a power delivered by the second switch network.

11. A system comprising:

an unregulated inductor-inductor-capacitor (LLC) resonant converter comprising;

a first resonant tank comprising a first series resonant inductor and a first series resonant capacitor, wherein the first resonant tank is coupled between a first transformer winding and a first switch network; and

a second resonant tank comprising a second series resonant inductor and a second series resonant capacitor, wherein the second resonant tank is coupled between a second transformer winding and a second switch network; and

a dc/dc converter coupled to the second switch network, wherein;

the dc/dc converter is configured to operate at a buck converter mode in response to a first input voltage; and

the dc/dc converter is configured to operate at a boost converter mode in response to a second input voltage, wherein the dc/dc converter and the first switch network are connected in series, and wherein a power flowing through the first switch network is greater than a power flowing through the dc/dc converter.

12. The system of claim 11, wherein:

the first resonant tank is coupled between the first switch network and a first primary side winding; and

the second resonant tank is coupled between the second switch network and a second primary side winding.

13. The system of claim 12, wherein:

the dc/dc converter is configured to operate at the buck converter mode when an input voltage from an input dc power source is lower than a voltage threshold; and

the dc/dc converter is configured to operate at the boost converter mode when the input voltage from the input dc power source is higher than the voltage threshold.

14. The system of claim ii, wherein:

the first resonant tank is coupled between the first switch network and a first secondary side winding; and

the second resonant tank is coupled between the second switch network and a second secondary side winding.

15. The system of claim 14, wherein:

the dc/dc converter is configured to operate at the buck converter mode when an input voltage from an input dc power source is higher than a voltage threshold; and

the dc/dc converter is configured to operate at the boost converter mode when the input voltage from the input dc power source is lower than the voltage threshold.

16. A method comprising:

providing a parallel hybrid converter comprising;

an isolated power converter coupled between an input dc power source, wherein the isolated power converter comprises;

a first switch network coupled to a first transformer winding through a first resonant tank; and

a second switch network coupled to a second transformer winding through a second resonant tank; and

a dc/dc converter coupled to the second switch network, wherein the dc/dc converter and the first switch network are connected in series, and wherein a power flowing through the first switch network is greater than a power flowing through the dc/dc converter;

configuring the dc/dc converter to operate at a buck converter mode in response to a first input voltage; and

configuring the dc/dc converter to operate at a boost converter mode in response to a second input voltage.

17. The method of claim 16, wherein:

the isolated power converter is an unregulated inductor-inductor-capacitor (LLC) resonant converter;

the first switch network is coupled to a first secondary winding through the first resonant tank; and

the second switch network is coupled to a second secondary winding through the second resonant tank.

18. The method of claim 17, further comprising:

configuring the dc/dc converter to operate at the buck converter mode when an input voltage is higher than a threshold; and

configuring the dc/dc converter to operate at the boost converter mode when the input voltage is lower than the threshold.

19. The method of claim 16, wherein:

the isolated power converter is an unregulated inductor-inductor-capacitor (LLC) resonant converter;

the first switch network is coupled to a first primary winding through the first resonant tank; and

the second switch network is coupled to a second primary winding through the second resonant tank.

20. The method of claim 19, further comprising:

configuring the dc/dc converter to operate at the buck converter mode when an input voltage is lower than a threshold; and

configuring the dc/dc converter to operate at the boost converter mode when the input voltage is higher than the threshold.