Electronic device with efficient thermal dissipation

• US 9,615,011 B1
• Filed: 12/18/2015
• Issued: 04/04/2017
• Est. Priority Date: 12/18/2015
• Status: Expired due to Fees

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Fleming, Ryan Michael, Buonomo, Christopher Michael, Aldrich, James Nelson, Hu, Alexander, Shoval, Aviv, Janapala, Nagesh Rao, Cheng, Kok Yen, Trinh, Bryan Dan, Kraeutle, Christopher John, Urban, Bradley David, Dunn, Christopher Lorenzo
• Primary Examiner(s): Henn, Timothy J
• Application Number:
  US14/975,615
• Time in Patent Office: 473 Days
• Field of Search: None
• CPC Class Codes: H04N 23/51 Housings
• CPC Class Codes: H04N 23/57 Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices
• CPC Class Codes: H04N 23/698 for achieving an enlarged field of view, e.g. panoramic image capture

Abstract

An electronic device includes an elongated tubular housing. One or more electronic components are coupled to a chassis disposed in a cavity of the tubular housing. A pair of elongated channels are positioned on opposite sides of the chassis and between the chassis and a sidewall of the tubular housing. The channels are tapered or wedge-shaped along their lengths. During assembly, one of the channels may be slid longitudinally along the other, causing the channels to expand laterally, due to their wedge shape, to secure the chassis in the tubular housing. The chassis and the pair of channels provide a thermally conductive path to dissipate heat. During use, heat generated by the electronic components is transmitted radially outward from the electronic components, through the chassis and the pair of channels, and through the tubular housing to the exterior of the portable electronic device.

Claims

1. A portable electronic device comprising:

an elongated tubular housing having a first end, a second end opposite the first end, and a sidewall extending from the first end to the second end and defining an interior cavity;

an elongated chassis disposed within the interior cavity of the elongated tubular housing;

a camera assembly disposed at the first end of the elongated tubular housing, the camera assembly comprising;

a camera chassis coupled to the elongated chassis; and

multiple camera modules coupled to the camera chassis, each camera module comprising a camera sensor in thermal contact with the camera chassis;

an integrated circuit communicatively coupled to the multiple camera modules, and thermally coupled to the elongated chassis and spaced a distance from the sidewall of the elongated tubular housing;

a first elongated channel at least partially encircling the elongated chassis and interposed between a first side of the elongated chassis and the elongated tubular housing, the first elongated channel having a generally C-shaped cross section, the first elongated channel including a portion which is tapered in a direction from the first end of the elongated tubular housing toward the second end of the elongated tubular housing; and

a second elongated channel at least partially encircling the elongated chassis and interposed between a second side of the elongated chassis opposite the first side and the elongated tubular housing, the second elongated channel having a generally C-shaped cross section, the second elongated channel including a portion which is tapered in a direction from the second end of the elongated tubular housing toward the first end of the elongated tubular housing,

the elongated chassis being in thermal contact with the integrated circuit, the first elongated channel, and the second elongated channel to transmit heat away from the integrated circuit to the first elongated channel and the second elongated channel,

the camera chassis being in thermal contact with the elongated chassis to transmit heat away from the camera sensors to the elongated chassis, and

the first elongated channel and the second elongated channel being in thermal contact with the elongated chassis to transmit heat from the elongated chassis toward the sidewall of the elongated tubular housing for dissipation to an exterior of the portable electronic device.

2. The portable electronic device of claim 1, further comprising a battery coupled to the first elongated channel, the battery being disposed between the elongated chassis and the first elongated channel and spaced a distance from the elongated chassis such that the battery is thermally decoupled from the integrated circuit coupled to the elongated chassis.

3. The portable electronic device of claim 1, wherein:

the elongated chassis, the first elongated channel, and the second elongated channel comprise metal; and

the elongated tubular housing comprises plastic having a thermal conductivity lower than that of the metal of the elongated chassis, the first elongated channel, and the second elongated channel.

4. An electronic device comprising:

a tubular housing having a first end, a second end opposite the first end, and a sidewall extending from the first end to the second end and defining an interior cavity;

a chassis disposed within the interior cavity of the tubular housing;

a heat generating source coupled to the chassis and spaced a distance from the tubular housing;

a first channel interposed between a first side of the chassis and the tubular housing, the first channel having a generally C-shaped cross section, the first elongated channel including a portion which is tapered in a direction from the first end of the tubular housing toward the second end of the tubular housing; and

a second channel interposed between a second side of the chassis opposite the first side and the tubular housing, the second channel having a generally C-shaped cross section, the second elongated channel including a portion which is tapered in a direction from the second end of the tubular housing toward the first end of the tubular housing,

the chassis, the first channel, and the second channel, providing a conductive path to conduct heat away from the heat generating source to the sidewall of the tubular housing for dissipation to an exterior of the electronic device.

5. The electronic device of claim 4, wherein the heat generating source comprises at least one of:

a system-on-a-chip;

a processor;

memory;

a camera module;

a radio;

a power management integrated circuit;

an amplifier;

or

a light source.

6. The electronic device of claim 4, further comprising a battery coupled to the first channel, the battery being disposed between the chassis and the first channel and spaced a distance from the chassis such that the battery is thermally decoupled from the heat generating source coupled to the chassis.

7. The electronic device of claim 4, wherein:

the chassis, the first channel, and the second channel comprise metal; and

the tubular housing comprises plastic having a thermal conductivity lower than that of the metal of the chassis, the first channel, and the second channel.

8. The electronic device of claim 4, further comprising a camera assembly disposed at the first end of the tubular housing, the camera assembly comprising:

a camera chassis coupled to the chassis; and

multiple camera modules coupled to the camera chassis, each camera module comprising a camera sensor in thermal conductivity with the camera chassis,

the camera chassis being in thermal contact with the chassis to transmit heat generated by the camera sensors to the chassis.

9. The electronic device of claim 4, wherein at least a portion of an outer surface of the first channel is adjacent to an inner surface of the sidewall of the tubular housing, and at least a portion of an outer surface of the second channel is adjacent to the inner surface of the sidewall of the tubular housing.

10. The electronic device of claim 4, wherein a ratio of a surface area of the electronic device to a volume of the electronic device is about 0.12 mm²/mm³.

11. The electronic device of claim 4, wherein:

an outer surface of at least one of the first channel or the second channel comprises a recess; and

the sidewall of the tubular housing comprises an opening aligned with the recess in the at least one of the first channel or the second channel, and

the electronic device further comprising;

a button disposed in the opening in the sidewall of the tubular housing; and

a flex circuit disposed in the recess in the at least one of the first channel or the second channel and aligned with the button in the opening in the sidewall of the tubular housing.

12. The electronic device of claim 4, further comprising multiple electrically conductive grounding clips disposed on an exterior of the chassis and biased outwardly to contact with an interior surface of at least one of the first channel or the second channel.

13. The electronic device of claim 4, further comprising an antenna coupled to an outer surface of one of the first channel or the second channel and located substantially adjacent to an inner surface of the sidewall of the tubular housing.

14. The electronic device of claim 4, wherein:

the chassis comprises;

a substantially planar rectangular base; and

a pair of substantially planar walls projecting from a first side of the base in a direction substantially perpendicular to the base; and

the heat generating source is coupled to a second side of the base opposite the first side from which the pair of substantially planar walls projects.

15. A method of assembling an electronic device, the method comprising:

coupling a one or more electronic components to an elongated chassis;

positioning a first elongated channel in thermal contact with a first side of the elongated chassis to at least partially surround the elongated chassis, the first elongated channel being wedge-shaped over its length;

positioning a second elongated channel in thermal contact with a second side of the elongated chassis opposite the first side to at least partially surround the elongated chassis, the second elongated channel being wedge-shaped over its length and being offset longitudinally from the first elongated channel;

sliding a tubular housing over the first elongated channel, the second elongated channel, and the elongated chassis; and

sliding the second elongated channel longitudinally and laterally relative to the first elongated channel to substantially align longitudinal ends of the second elongated channel with longitudinal ends of the first elongated channel and to cause the second elongated channel to abut an interior surface of the tubular housing.

16. The method of claim 15, wherein the sliding the second elongated channel longitudinally relative to the first elongated channel includes sliding at least one of an antenna or a flex circuit longitudinally into the tubular housing and laterally toward the interior surface of the tubular housing.

17. The method of claim 15, further comprising:

securing multiple camera modules to a camera chassis; and

coupling the camera chassis to the elongated chassis.

18. The method of claim 17, wherein:

the elongated chassis, the first elongated channel, the second elongated channel, and the camera chassis comprise metal;

positioning the first elongated channel in contact with the first side of the elongated chassis creates a thermally conductive path from the elongated chassis to the first elongated channel;

positioning the second elongated channel in contact with the second side of the elongated chassis creates a thermally conductive path from the elongated chassis to the second elongated channel; and

coupling the camera chassis to the elongated chassis creates a thermally conductive path from the camera chassis to the elongated chassis.

19. The method of claim 15, wherein the positioning the second elongated channel in contact with the second side of the elongated chassis comprises sliding the second elongated channel over multiple grounding clips protruding from the elongated chassis, such that the grounding clips bias into contact with the second elongated channel.