Dishwasher

• US 9,615,720 B2
• Filed: 02/02/2015
• Issued: 04/11/2017
• Est. Priority Date: 06/17/2003
• Status: Expired due to Term

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Carlson, Christopher J., Gurubatham, Vincent P., Landsiedel, Jay C., Thies, Edward L., Vanderroest, Chad T.
• Primary Examiner(s): Chaudhry, Saeed T
• Application Number:
  US14/611,675
• Publication Number:
  US 20150136187A1
• Time in Patent Office: 799 Days
• CPC Class Codes: A47L 15/16 with rigidly-mounted spraying devices
• CPC Class Codes: A47L 15/22 Rotary spraying devices
• CPC Class Codes: A47L 15/4217 Fittings for water supply, e.g. valves or plumbing means to connect to cold or warm water lines, aquastops
• CPC Class Codes: A47L 15/4221 Arrangements for redirection of washing water, e.g. water diverters to selectively supply the spray arms A47L15/0078 takes precedence
• CPC Class Codes: A47L 15/4278 Nozzles

Abstract

A dishwasher having a tub defining a wash chamber, a dish rack located within the wash chamber, and pump assembly for recirculating wash liquid is further provided with a spray assembly and a spray manifold with multiple nozzles each having at least one aperture emitting wash liquid into the wash chamber.

Claims

1. A dishwasher comprising:

a tub defining a wash chamber and comprising a rear wall;

a dish rack provided within the wash chamber to receive dishes for washing;

a spray assembly provided within the wash chamber above the dish rack and emitting wash liquid used to form a first wash zone in the wash chamber;

a pump assembly fluidly coupled to the tub for recirculating wash liquid from the tub;

a supply tube fluidly coupling the pump assembly to the spray assembly such that recirculated wash liquid is provided to the spray assembly; and

a spray manifold separate from the dish rack and fluidly coupled to the pump assembly, the spray manifold comprising a body having multiple nozzles formed therein, with each nozzle having at least one aperture, which collectively provides the spray manifold with multiple apertures, emitting wash liquid into the wash chamber used to form a second wash zone in the wash chamber;

wherein the body of the spray manifold is located within the wash chamber below the dish rack, and is at least one of adjacent to the rear wall or parallel to the rear wall such that the wash liquid emitted by the spray manifold is emitted below the dish rack.

2. The dishwasher of claim 1, wherein the spray assembly comprises a rotating spray arm having at least one nozzle emitting wash liquid to form the first wash zone.

3. The dishwasher of claim 1, wherein more than one of the multiple nozzles has multiple apertures.

4. The dishwasher of claim 1, wherein the dish rack comprises a lower dish rack, and further comprising an upper dish rack located above the lower dish rack.

5. The dishwasher of claim 1, wherein the wash liquid emitted from the spray manifold is sprayed in a substantially horizontal direction.

6. The dishwasher of claim 5, wherein the wash liquid emitted from the spray assembly is sprayed in a substantially vertical direction.

7. The dishwasher of claim 1, wherein the spray manifold defines a passageway and each of the multiple nozzles is fluidly coupled to the passageway.

8. The dishwasher of claim 7, wherein the passageway extends laterally on either side of the supply tube, with at least one of the multiple nozzles provided on each side of the supply tube.

9. The dishwasher of claim 1, wherein the spray manifold is fixedly mounted within the wash chamber.

10. The dishwasher of claim 1 and further comprising a valve selectively and independently coupling the spray assembly and the spray manifold to a liquid supply such that the spray assembly and spray manifold may selectively and independently emit wash liquid used to form the first wash zone and the second wash zone.

11. The dishwasher of claim 1, wherein the spray manifold comprises two symmetrically opposing halves extending on opposite sides of the supply tube, with each half being configured to selectively receive wash liquid being pumped by the pump assembly.

12. The dishwasher of claim 11, wherein each half of the spray manifold comprises multiple nozzles.

13. The dishwasher of claim 11, wherein each half of the spray manifold comprises at least one of the multiple nozzles and at least one passageway configured to deliver wash liquid to the at least one of the multiple nozzles.

14. The dishwasher of claim 1, wherein at least one of the multiple nozzles is configured to emit wash liquid at a greater speed than the spray assembly to form an intensified spray.

15. The dishwasher of claim 1, wherein at least one of the multiple nozzles is configured to emit wash liquid at more volume per area than the spray assembly to form an intensified spray.

16. The dishwasher of claim 1, wherein the multiple nozzles have a circular shape.

17. The dishwasher according to claim 1, wherein the multiple nozzles are arranged substantially horizontally along the rear wall.

18. The dishwasher according to claim 1, wherein the flow of wash liquid used to form the second wash zone is one of more intensified than and more concentrated than the flow of wash liquid used to form the first wash zone.

19. The dishwasher according to claim 18, wherein the spray manifold is configured to emit wash liquid at least one of a greater speed and a greater volume per area than that used to form the first wash zone to form the more intensified or more concentrated second wash zone.

20. The dishwasher according to claim 18, wherein at least one of a shape, size, angle, arrangement and number of apertures is varied to form the more intensified or more concentrated second wash zone.

21. The dishwasher according to claim 1, wherein the second wash zone intersects the first wash zone.

22. The dishwasher according to claim 1, wherein the spray manifold is configured to emit wash liquid in a direction that is substantially perpendicular to the direction of the wash liquid emitted from the spray assembly.

23. A dishwasher comprising:

a tub defining a wash chamber and comprising a rear wall;

an upper dish rack located within the wash chamber;

a lower dish rack located within the wash chamber below the upper dish rack;

a spray assembly provided within the wash chamber above the lower dish rack and emitting wash liquid used to form a first wash zone in the wash chamber;

a spray manifold, separate from the upper and lower dish racks, and comprising multiple nozzles, with each nozzle having at least one aperture, which collectively provides the spray manifold with the multiple apertures, the multiple apertures emitting wash liquid into the wash chamber used to form a second wash zone in the wash chamber; and

a pump assembly fluidly coupled to the tub, the spray assembly and the spray manifold;

wherein the spray manifold is located within the wash chamber below the lower dish rack and is at least one of adjacent to the rear wall or parallel to the rear wall such that the wash liquid emitted by the multiple apertures is emitted below the lower dish rack.

24. The dishwasher of claim 23, wherein the spray assembly comprises a rotating spray arm having at least one nozzle emitting wash liquid to form the first wash zone.

25. The dishwasher of claim 23, wherein the spray assembly is located between the upper dish rack and the lower dish rack.

26. The dishwasher of claim 23, wherein more than one of the multiple nozzles has multiple apertures.

27. The dishwasher of claim 23, wherein the wash liquid emitted from the spray manifold is sprayed in a substantially horizontal direction.

28. The dishwasher of claim 27, wherein the wash liquid emitted from the spray assembly is sprayed in a substantially vertical direction.

29. The dishwasher of claim 28, wherein the spray assembly is located between the upper dish rack and the lower dish rack.

30. The dishwasher of claim 29 and further comprising a second spray assembly provided within the wash chamber above the upper dish rack and emitting wash liquid.

31. The dishwasher of claim 30, wherein the wash liquid emitted from the second spray assembly is sprayed in a substantially downward vertical direction.

32. The dishwasher of claim 23, wherein the spray manifold defines a passageway and each of the multiple nozzles is fluidly coupled to the passageway.

33. The dishwasher of claim 32, further comprising a supply tube fluidly coupling the pump assembly to the spray assembly such that recirculated wash liquid is provided to the spray assembly and wherein the passageway extends laterally on either side of the supply tube, with at least one of the multiple nozzles provided on each side of the supply tube.

34. The dishwasher of claim 23 wherein the spray manifold is fixedly mounted within the wash chamber.

35. The dishwasher of claim 23, further comprising a valve selectively and independently coupling the spray assembly and the spray manifold to a liquid supply such that the spray assembly and spray manifold may selectively and independently emit wash liquid used to form the first wash zone and the second wash zone.

36. The dishwasher of claim 33 wherein the spray manifold comprises two symmetrically opposing halves extending on opposite sides of the supply tube, with each half being configured to selectively receive wash liquid being pumped by the pump assembly.

37. The dishwasher of claim 36, wherein each half of the spray manifold comprises multiple nozzles.

38. The dishwasher of claim 36, wherein each half of the spray manifold comprises at least one of the multiple nozzles and at least one passageway configured to deliver wash liquid to the at least one of the multiple nozzles.

39. The dishwasher of claim 23, wherein at least one of the multiple nozzles is configured to emit wash liquid at a greater speed than the spray assembly to form an intensified spray.

40. The dishwasher of claim 23, wherein at least one of the multiple nozzles is configured to emit wash liquid at more volume per area than the spray assembly to form an intensified spray.

41. The dishwasher of claim 23, wherein the multiple nozzles have a circular shape.

42. The dishwasher according to claim 23, wherein the multiple nozzles are arranged substantially horizontally along the rear wall.

43. The dishwasher according to claim 23, wherein the flow of wash liquid used to form the second wash zone is one of more intensified than and more concentrated than the flow of wash liquid used to form the first wash zone.

44. The dishwasher according to claim 43, wherein the spray manifold is configured to emit wash liquid at least one of a greater speed and a greater volume per area than that used to form the first wash zone to form the more intensified or more concentrated second wash zone.

45. The dishwasher according to claim 43, wherein at least one of a shape, size, angle, arrangement and number of apertures is varied to form the more intensified or more concentrated second wash zone.

46. The dishwasher according to claim 23, wherein the second wash zone intersects the first wash zone.

47. The dishwasher according to claim 23, wherein the spray manifold is configured to emit wash liquid in a direction that is substantially perpendicular to the direction of the wash liquid emitted from the spray assembly.

48. The dishwasher according to claim 23, and further comprising a supply tube fluidly coupling the pump assembly to the spray assembly such that recirculated wash liquid is provided to the spray assembly.