Transcutaneous analyte sensors, applicators therefor, and associated methods

• US 9,615,779 B2
• Filed: 03/14/2013
• Issued: 04/11/2017
• Est. Priority Date: 04/04/2012
• Status: Active Grant

• Current Assignee: DexCom Incorporated
• Original Assignee: DexCom Incorporated
• Inventors: Pryor, Jack, Bohm, Sebastian, DeRenzy, David, Halac, Jason, Kline, Daniel S., Lieu, Phong, Livingston, Adam J., Masterson, Steve, Neale, Paul V., Simpson, Peter C., Ubach, Antonio Joao
• Primary Examiner(s): Weston, Tiffany
• Application Number:
  US13/830,540
• Publication Number:
  US 20130267813A1
• Time in Patent Office: 1,489 Days
• CPC Class Codes: A61B 2560/0412 Low-profile patch shaped housings
• CPC Class Codes: A61B 2560/0443 Modular apparatus
• CPC Class Codes: A61B 5/0004 characterised by the type of physiological signal transmitted
• CPC Class Codes: A61B 5/0031 Implanted circuitry
• CPC Class Codes: A61B 5/14503 invasive, e.g. introduced into the body by a catheter or needle or using implanted sensors A61B5/1459, A61B5/1464, A61B5/1473, A61B5/1482, A61B5/14865 take precedence
• CPC Class Codes: A61B 5/14532 for measuring glucose, e.g. by tissue impedance measurement
• CPC Class Codes: A61B 5/6833 Adhesive patches
• CPC Class Codes: A61B 5/6849 in combination with a needle set

Abstract

The present embodiments relate generally to systems and methods for measuring an analyte in a host. More particularly, the present embodiments provide sensor applicators and methods of use with pushbutton activation that implant the sensor, withdraw the insertion needle, engage the transmitter with the housing, and disengage the applicator from the housing, all in one smooth motion. Some embodiments contemplate engagement of the transmitter with the housing after release of the applicator.

Claims

1. A method of applying an on skin sensor assembly to a skin of a host, wherein the on-skin sensor assembly comprises a housing secured to an applicator, wherein the housing is configured to receive an electronics unit, the method comprising:

positioning an applicator proximate a skin of a host, the applicator comprising a sensor insertion assembly, a trigger, and a base;

inserting an electronics unit into the housing, wherein the electronics unit is configured to generate analyte information based on a signal from a sensor;

activating the trigger, thereby causing the sensor insertion assembly to insert the sensor into the host, to cause the electronics unit to secure to the housing such that the sensor electrically contacts the electronics unit, and to cause the housing to detach from the base; and

removing the applicator away from the skin of the host, whereby the on-skin sensor assembly comprising the housing, the electronics unit, and the inserted sensor remains on the skin of the host.

2. The method of claim 1, wherein positioning the applicator to the skin of the host occurs before the electronics unit is inserted into the housing.

3. The method of claim 1, wherein positioning the applicator to the skin of the host occurs after the electronics unit is inserted into the housing.

4. The method of claim 1, further comprising, before positioning the applicator, removing a door from the applicator covering a port configured for receiving the electronics unit when the electronics unit is inserted into the housing.

5. The method of claim 1, further comprising providing a removable liner covering the adhesive patch, wherein the adhesive patch is attached to the housing and radially extends from the housing, and wherein the adhesive patch comprises an adhesive configured to attach the base to the host.

6. The method of claim 5, further comprising providing a package configured to contain the base, the housing, the sensor insertion assembly, and the trigger, wherein the package comprises the removable liner covering the adhesive patch.

7. The method of claim 6, wherein the package further comprises a cover, wherein the cover is a component of the applicator.

8. The method of claim 6, wherein the package further comprises a removable door, wherein the removable door covers a port configured for receiving the electronics unit.

9. The method of claim 6, wherein the removable liner comprises instructions printed thereon for using the applicator.

10. The method of claim 6, wherein multiple applicators are provided in the package.

11. The method of claim 1, wherein the applicator comprises a removable liner covering the adhesive patch, wherein the adhesive patch is attached to the housing, wherein the adhesive patch comprises an adhesive configured to attach the base to the host, wherein removing the applicator from the package exposes the adhesive, and wherein attaching the applicator causes the adhesive to attach the housing to the host.

12. The method of claim 1, wherein the housing is configured to receive the electronics unit in a partially seated configuration, and wherein the applicator is configured, in response to being activated, to fully seat the electronics unit to the housing.

13. The method of claim 12, wherein the partially seated configuration is provided by a lock configured to limit an extent to which the electronics unit can be inserted into the housing prior to sensor insertion.

14. The method of claim 13, wherein the applicator is further configured to release the electronics unit from the lock after sensor insertion, wherein in response to the electronics unit being released from the lock, the electronics unit is configured to be secured to the housing such that the sensor electrically connects to one or more contacts on the electronics unit.

15. The method of claim 14, wherein a time between the sensor insertion into the host and the electronics unit securing the sensor is less than about 1 s.

16. The method of claim 1, wherein the base is configured to draw the electronics unit into the housing.

17. The method of claim 12, wherein the on-skin sensor assembly is configured to provide one or more tactile, auditory, or visual indications that the electronics unit has been inserted into the housing in the partially seated configuration.

18. The method of claim 1, wherein the on-skin sensor assembly further comprises a lock configured to prevent accidental activation of the applicator.