System and method for an injection using a syringe needle

• US 9,616,173 B2
• Filed: 10/10/2011
• Issued: 04/11/2017
• Est. Priority Date: 07/23/2008
• Status: Active Grant

• Current Assignee: Avant Medical Corporation
• Original Assignee: Avant Medical Corporation
• Inventors: Slate, John B., Koerner, Richard J., Magers, Corey M., Burk, Michael W.
• Primary Examiner(s): Stigell, Theodore
• Application Number:
  US13/269,750
• Publication Number:
  US 20120089119A1
• Time in Patent Office: 2,010 Days
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/208 Release is possible only when device is pushed against the skin, e.g. using a trigger which is blocked or inactive when the device is not pushed against the skin
• CPC Class Codes: A61M 2005/31588 electrically driven
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/6045 having complementary physical shapes for indexing or registration purposes
• CPC Class Codes: A61M 5/20 Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically A61M5/142 , A61M5/46 take precedence; hypodermic projectiles F42B12/54
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

An auto-injector for injecting a fluid medicament into a patient from a pre-filled syringe requires a disposable cassette that is selectively engageable with the reusable injector. The syringe is latched onto the cassette, and the cassette is then engaged with the injector. Activation of the injector causes a first motor to move the syringe so its needle is extended from a concealed position inside the cassette for injection of the medicament. A second motor on the injector is then activated to expel fluid medicament from the syringe. Then, the first motor is again activated to withdraw the syringe into the cassette for disposal of the cassette/syringe after an injection.

Claims

1. A disposable cassette for use with a reusable injector, the cassette comprising:

a housing;

a sleeve movable in the housing;

a hypodermic syringe fixedly held within the sleeve for movement therewith in the housing, the syringe comprising an injection needle and a fluid medicament; and

a latch mechanism for latching the sleeve within the housing of the disposable cassette, the latch mechanism comprising first and second parts;

wherein the housing includes one of the first and second parts of the latch mechanism and the sleeve includes the other one of the first and second parts of the latch mechanism;

wherein the latch mechanism is configured to be unlatched by the reusable injector, thereby allowing the sleeve and the syringe fixedly held within the sleeve, to be moved within the housing by the reusable injector from a first position where the injection needle is concealed within the housing of the disposable cassette, to a second position where the injection needle extends from the housing of the disposable cassette; and

wherein the latch mechanism is configured to be relatched by the reusable injector when the injector moves the sleeve and the syringe fixedly held within the sleeve, back to the first position where the injection needle is concealed within the housing of the disposable cassette from the second position where the injection needle extends from the disposable cassette.

2. A disposable cassette as recited in claim 1 wherein the housing comprises an orifice for allowing the injection needle to extend from the housing of the disposable cassette in the second position.

3. A disposable cassette as recited in claim 1 wherein the hypodermic syringe further comprises:

a chamber for holding the fluid medicament, the injection needle extending from the syringe chamber; and

a plunger slidably disposed within the syringe chamber for expelling the fluid medicament therefrom through the injection needle.

4. A disposable cassette as recited in claim 1 wherein the hypodermic syringe is nonremovably disposed within the housing of the cassette.

5. A disposable cassette as recited in claim 1 wherein the housing includes a detent comprising the one of the first and second parts of the latch mechanism and the sleeve includes a protrusion comprising the other one of the first and second parts of the latch mechanism, and wherein the protrusion is held by the detent when the latch mechanism is latched.

6. A disposable cassette as recited in claim 1 wherein a side of the housing includes opposing resilient arms, each of the arms having a detent, the resilient arms and the detents comprising the one of the first and second parts of the latch mechanism and the sleeve includes a protrusion comprising the other one of the first and second parts of the latch mechanism, and wherein the protrusion is held by the detents when the latch mechanism is latched.

7. A disposable cassette as recited in claim 6 wherein the resilient arms straddle a slot that extends along the side of the housing.

8. A disposable cassette as recited in claim 1 wherein the housing includes a fixation member for engaging the injector to position the cassette in operational alignment with a drive assembly of the injector.