Inspection windows for curtain side airbag systems

• US 9,616,840 B2
• Filed: 08/14/2015
• Issued: 04/11/2017
• Est. Priority Date: 08/14/2015
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Motor Engineering & Manufacturing North America Incorporated (Toyota Motor Corporation)
• Inventors: Arellano, Nora
• Primary Examiner(s): ENGLISH, JAMES A
• Application Number:
  US14/826,467
• Publication Number:
  US 20170043739A1
• Time in Patent Office: 606 Days
• Field of Search: 2807282, 2807302
• CPC Class Codes: B60R 21/201 Packaging straps or envelopes for inflatable members
• CPC Class Codes: B60R 21/213 in vehicle roof frames or pillars
• CPC Class Codes: B60R 21/214 in roof panels
• CPC Class Codes: B60R 21/215 characterised by the covers for the inflatable member B60R21/2176 takes precedence
• CPC Class Codes: B60R 21/23138 specially adapted for side protection B60R21/23184, B60R21/232 take precedence
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/237 characterised by the way they are folded

Abstract

Curtain side airbag (CSA) systems are presented. The CSA systems can include a folded curtain configured to be inflated upon detection of an activation event. CSA systems can further include one or more components to protect the folded curtain, such as a sock and a protector. Windows can be defined in the sock and/or protector to allow inspection of a stored curtain airbag. In some arrangements, the protector window and the sock window can be substantially aligned to allow inspection access to at least one curtain feature through the substantially aligned protector window and sock window. Curtain features can include fold configurations of the curtain airbag or other visual or physical markings.

Claims

1. A curtain side airbag system, comprising:

an inflatable curtain;

a flexible sock operatively connected to the inflatable curtain, the sock extending a substantial majority of a length of the inflatable curtain, the sock defining a sock window; and

a substantially rigid protector operatively connected to the inflatable curtain, the protector covering a portion of an exterior side of the inflatable curtain and leaving a portion of an interior side uncovered, the protector defining a protector window opening to at least one of a side edge and a bottom edge,

the protector window being substantially aligned with the sock window such that a portion of the sock window, a portion of the protector window, and at least one curtain feature are substantially aligned in a radial direction outward from a longitudinal axis of the inflatable curtain.

2. The curtain side airbag system of claim 1, wherein the inflatable curtain is folded with a roll plus one fold configuration.

3. The curtain side airbag system of claim 2, wherein the at least one curtain feature includes a fold crease.

4. The curtain side airbag system of claim 1, further including a plurality of anchors configured to operatively connect the curtain side airbag system to a vehicle structure.

5. The curtain side airbag system of claim 1, further including an inflator, wherein the inflator is connected in fluid communication with the inflatable curtain, and wherein the inflator is configured to selectively introduce a gas into the inflatable curtain.

6. A curtain side airbag system, comprising:

an inflatable curtain folded with a roll plus one fold configuration;

an inflator is connected in fluid communication with the inflatable curtain, the inflator being configured to selectively introduce a gas into the inflatable curtain;

a flexible sock operatively connected to folded inflatable curtain, the sock extending a substantial majority of a length of the inflatable curtain, the sock including a sock seam having overlapping portions stitched together, the sock defining a sock window; and

a substantially rigid protector operatively connected to the folded inflatable curtain, the protector covering a portion of an exterior side of the inflatable curtain and leaving a portion of an interior side uncovered, the protector defining a protector window opening to at least one of a side edge and a bottom edge of the protector,

the protector window being substantially aligned with the sock window such that a portion of the sock window, a portion of the protector window, and a fold feature of the inflatable curtain are substantially aligned in a radial direction outward from a longitudinal axis of the inflatable curtain.

7. The curtain side airbag system of claim 6, wherein the fold feature of the inflatable curtain is a fold crease.

8. The curtain side airbag system of claim 7, wherein the fold crease allows for visual and/or instrument inspection access through the protector window.

9. The curtain side airbag system of claim 6, wherein the sock window is a first sock window, wherein the system further includes a second sock window, and wherein the first sock window and the second sock window are located on opposing sides of the sock seam.

10. A method for providing a curtain side airbag system, the system having a folded curtain configured for deployment, the method comprising:

positioning a flexible sock around at least a portion of the folded curtain, the sock extending a substantial majority of a length of the folded curtain, the sock defining a sock window; and

operatively connecting a substantially rigid protector to the folded curtain, the protector covering a portion of an exterior side of the inflatable curtain and leaving a portion of an interior side uncovered, the protector defining a protector window opening to at least one of a side edge and a bottom edge of the protector,

the protector window being substantially aligned with the sock window such that a portion of the sock window, a portion of the protector window, and a curtain feature of the folded curtain are is allowed through the substantially aligned in a radial direction outward from a longitudinal axis of the folded curtain.

11. The method of claim 10, further including inspecting the curtain feature of the folded curtain.

12. The method of claim 11, further including determining whether the curtain feature is in a proper position.