Drill string adapter and method for inground signal coupling

• US 9,617,797 B2
• Filed: 02/28/2014
• Issued: 04/11/2017
• Est. Priority Date: 02/25/2011
• Status: Active Grant

• Current Assignee: Merlin Technologies Incorporated
• Original Assignee: Merlin Technologies Incorporated
• Inventors: Chau, Albert W., Medeiros, Benjamin John
• Primary Examiner(s): Harcourt, Brad
• Application Number:
  US14/193,280
• Publication Number:
  US 20140174825A1
• Time in Patent Office: 1,138 Days
• CPC Class Codes: E21B 17/003 with electrically conducting or insulating means E21B17/028 and E21B17/023 take precedence
• CPC Class Codes: E21B 17/0285 characterised by electrically insulating elements
• CPC Class Codes: E21B 17/042 Threaded
• CPC Class Codes: E21B 47/0232 at least one of the energy sources or one of the detectors being located on or above the ground surface
• CPC Class Codes: E21B 7/046 horizontal drilling drilling with mechanical conveying means E21B7/003
• CPC Class Codes: E21B 7/30 without earth removal

Abstract

A coupling adapter is insertable in at least one joint of a drill string as the drill string is extended from a drill rig. The coupling adapter includes an arrangement for receiving a data signal that is generated by an inground tool and for electromagnetically coupling the data signal onto at least a portion of the drill string that extends from the adapter to the drill rig such that at least some of the drill pipe sections cooperate as an electrical conductor for carrying the data signal to the drill rig. In another feature, a current transformer is resiliently supported to isolate the current transformer from mechanical shock and vibration that is produced by an inground operation that is performed using the drill string. In another feature, a drill string repeater is described.

Claims

1. An apparatus for use in a system in which an inground tool is moved through the ground in a region for performing an inground operation, said system including a drill rig and a drill string which extends between said inground tool and said drill rig and is configured for extension and retraction from said drill rig, said drill string being made up of a plurality of electrically conductive drill pipe sections for removable attachment to one another and to the inground tool to form a plurality of joints, and said inground tool includes an electronics package for at least one of generating and receiving a data signal relating to the operation of the inground tool, said apparatus comprising:

a coupling adapter having an adapter body that is removably insertable at one of the joints and said adapter body including a sidewall having a sidewall thickness such that said sidewall defines (i) an annular recess for receiving a current transformer for electromagnetic communication with the drill string such that the drill string serves as an electrical conductor for carrying the data signal, (ii) an internal passage which provides for said flow of drilling fluid through the adapter at any installed location of the adapter in said drill string and (iii) a sidewall aperture extending through said sidewall thickness and spaced apart from the annular recess on the adapter body; and

a high pressure electrical connector that is received substantially within said sidewall aperture to form an electrical connection that couples the data signal between the inground tool and the current transformer through said sidewall aperture in electrical isolation from the coupling adapter while sealing the drilling fluid within the internal passage of the coupling adapter.

2. The apparatus of claim 1 wherein said current transformer includes a current transformer lead and said electronics package includes a cable and wherein the high pressure connector removably electrically couples the current transformer lead to the cable.

3. The apparatus of claim 1 wherein said adapter body includes a main body that is configured for removable engagement with an extension body such that the main body defines said annular recess which receives the current transformer therein and which main body further receives a nonmagnetic ring in an installed position to cover said annular recess and said current transformer such that the main body and the extension body cooperate to capture the nonmagnetic ring in the installed position with the extension body installed on the main body.

4. The apparatus of claim 3 wherein the main body defines a peripheral shoulder and the extension body defines a flange such that the flange confronts the peripheral shoulder when the extension body is installed on the main body to capture the nonmagnetic ring between the peripheral shoulder and the flange.

5. The apparatus of claim 3 wherein said nonmagnetic ring is cylindrical in shape.

6. The apparatus of claim 5 wherein said nonmagnetic ring is a ceramic ring.

7. The apparatus of claim 6 wherein said ceramic ring is transformation toughened zirconium oxide ceramic.

8. An apparatus for use in a system in which an inground tool is moved through the ground in a region for performing an inground operation, said system including a drill rig and a drill string which extends between said inground tool and said drill rig and is configured for extension and retraction from said drill rig, said drill string being made up of a plurality of electrically conductive drill pipe sections for removable attachment to one another and to the inground tool to form a plurality of joints, said apparatus comprising:

a coupling adapter having an adapter body that is removably insertable at one of the joints, said adapter body including a main body that is configured for removable engagement with an extension body such that the main body defines an annular recess for receiving a current transformer therein for electromagnetic communication with the drill string such that the drill string serves as an electrical conductor for carrying the data signal and which main body is configured to receive a nonmagnetic ring in an installed position to cover said annular recess and said current transformer, and to receive an extension body that cooperates with the main body to capture the nonmagnetic ring in an installed position with the extension body installed on the main body.