Optical configurations with two or more micro structured films

• US 9,618,179 B2
• Filed: 10/13/2014
• Issued: 04/11/2017
• Est. Priority Date: 10/24/2013
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Philips Lighting BV (Koninklijke Philips N.V.)
• Inventors: Michiels, Wilhelmus Petrus Adrianus Johannus, Krijn, Marcellinus Petrus Carolus Michael, Sepkhanov, Ruslan Akhmedovich, Marinus, Antonius Adrianus Maria, Gommans, Hendrikus Hubertus Petrus
• Primary Examiner(s): DZIERZYNSKI, EVAN P
• Application Number:
  US14/646,745
• Publication Number:
  US 20160298822A1
• Time in Patent Office: 911 Days
• CPC Class Codes: F21V 14/06 by movement of refractors in vehicle head lamps F21S41/635
• CPC Class Codes: F21V 5/002 using microoptical elements for redirecting or diffusing light
• CPC Class Codes: F21V 7/0066 specially adapted to cooperate with point like light sources; specially adapted to cooperate with light sources the shape of which is unspecified F21V7/16 - F21V7/30 take precedence
• CPC Class Codes: F21V 7/0083 Array of reflectors for a cluster of light sources, e.g. arrangement of multiple light sources in one plane combination of two or more reflectors F21V7/0025
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02F 1/133607 the light controlling member including light directing or refracting elements, e.g. prisms or lenses
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Abstract

The invention provides a lighting unit (10) comprising (i) an arrangement (111) of a plurality of light source units (100) configured to provide corresponding light source unit light (101), (ii) a first foil (210) comprising a plurality of transmissive first foil regions (211), wherein each first foil region (211) comprises a plurality of optical elements (212), and (iii) a second foil (220) comprising a plurality of transmissive second foil regions (220), wherein each second foil region (221) comprises a plurality of optical elements (222), wherein each light source unit (100) has a corresponding first foil region (211) configured downstream of said light source unit (100) and a corresponding second foil region (221) configured downstream of said first foil region (211).

Claims

1. A lighting unit, comprising:

an arrangement of a plurality of light source units configured to emit light;

a first foil comprising a plurality of transmissive first foil regions, wherein each first foil region comprises a plurality of optical elements comprising an optical element with refractive functionality to the light source unit light in a center of each region and a different optical element with total internal reflection functionality to the light source unit light in a peripheral area remote from said center in each region; and

a second foil comprising a plurality of transmissive second foil regions, wherein each second foil region comprises a plurality of optical elements wherein each second foil region comprises at its center an optical element with refractive functionality to the light source unit light and in a peripheral area remote from its center a different optical element with total internal reflection functionality to the light source unit light;

wherein each light source unit has a corresponding first foil region configured downstream of said light source unit and a corresponding second foil region configured downstream of said first foil region.

2. The lighting unit according to claim 1, wherein the center of each region of the first foil and a corresponding light source unit are aligned on a respective normal vector N to the arrangement of plurality of light source units.

3. The lighting unit according to claim 1, wherein the optical elements of the first foil are provided on an upstream side and scattering elements are provided downstream from the upstream side of the first foil, preferably on a downstream side of the first foil.

4. The lighting unit according to claim 1, wherein the optical elements of the first foil are provided on an upstream side and further collimating elements are provided on a downstream side of the first foil.

5. The lighting unit according to claim 1, wherein the light source units have a mean shortest distance and wherein the light source units have a shortest distance to the first foil, wherein d1/p≦

0.3.

6. The lighting unit according to claim 1, wherein the first foil regions are configured to improve homogeneous illumination of the second foil regions with the light source unit light.

7. The lighting unit according to claim 1, wherein the second foil regions are configured to improve collimation of the light source unit light downstream from the first foil.

8. The lighting unit according to claim 1, wherein the first foil is configured to precollimate the light source unit light, and wherein the second foil is configured to further collimate the source unit light downstream from the upstream first foil.

9. The lighting unit according to claim 1, wherein the optical elements on the first foil are focusing elements to provide essentially focalized beams to the second foil.

10. The lighting unit according to claim 1, wherein each first foil region is configured to provide a plurality of beams.

11. The lighting unit according to claim 1, wherein each first foil region comprises a plurality of optical elements having Fresnel functionality.

12. The lighting unit according to claim 1, wherein each of the second foil regions comprises a plurality of optical elements having prismatic shapes, wherein the number of optical elements having prismatic shape per second foil region is n times the number of plurality of beams, wherein n is a natural number equal to or larger than 1.

13. The lighting unit according to claim 1, wherein one or more of the light source units, the first foil, and/or the second foil can be transported in a direction perpendicular to a first arrangement of light source units.

14. The lighting unit according to claim 1, wherein the second foil and a combination of the one or more of the light source units and the first foil can be transported for a change in alignment in a direction parallel to a first arrangement of light source units.

15. The lighting unit according to claim 1, wherein one or more of the light source units comprises at least a first solid state light source and a second solid state light source, and wherein a subset of the first solid state light sources and a subset of the second solid state light sources are individually controllable.

16. A method of using a lighting unit, comprising:

providing an arrangement of a plurality of light source units configured to emit light;

disposing a first foil comprising a plurality of transmissive first foil regions, wherein each first foil region comprises a plurality of optical elements comprising an optical element with refractive functionality to the light source unit light in a center of each region and a different optical element with total internal reflection functionality to the light source unit light in a peripheral area remote from said center in each region;

disposing a second foil comprising a plurality of transmissive second foil regions, wherein each second foil region comprises a plurality of optical elements wherein each second foil region comprises at its center an optical element with refractive functionality to the light source unit light and in a peripheral area remote from its center a different optical element with total internal reflection functionality to the light source unit light;

configuring each light source unit with a corresponding first foil region downstream of said light source unit and a corresponding second foil region configured downstream of said first foil region; and

controlling the shape of a beam of light from the light source unit light of the arrangement of a plurality of light source units.

17. The method according to claim 16, further comprising providing said beam of light having a full width half maximum (FWHM) of less than 20°

.

18. The method according to claim 16, controlling one or more of the shape and direction of said beam of light.