Shunt resistance type current sensor

• US 9,618,537 B2
• Filed: 12/22/2015
• Issued: 04/11/2017
• Est. Priority Date: 07/18/2013
• Status: Expired due to Fees

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Umehara, Shin, Sato, Takashi
• Primary Examiner(s): Koval, Melissa
• Assistant Examiner(s): Monsur, Nasima
• Application Number:
  US14/977,761
• Publication Number:
  US 20160109484A1
• Time in Patent Office: 476 Days
• Field of Search: 324126, 324105, 324601, 324 76, 324 7611, 324522, 324713, 324426, 324434, 324120, 324441, 324525, 324538, 324691, 174260, 174261, 174520, 174 682, 174250, 174255, 174257, 361624, 361720, 361736, 361748, 219541, 219497, 219507, 338 49, 320152
• CPC Class Codes: G01R 1/203 Resistors used for electric measuring, e.g. decade resistors standards, resistors for comparators, series resistors, shunts resistors in general H01C; microwave or radiowave terminations H01P1/26; coupling devices H01R
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: G01R 31/364 Battery terminal connectors with integrated measuring arrangements
• CPC Class Codes: H01C 13/00 Resistors not provided for elsewhere

Abstract

A shunt resistance type current sensor includes a bus bar, a circuit board disposed to oppose the bus bar, a shunt resistance part in the bus bar, connection terminals which electrically connect the bus bar and the circuit board, and a voltage detector which is mounted on the circuit board and detects a voltage applied to the bus bar to detect a magnitude of current to be measured flowing through the bus bar. The connection terminal is formed integrally with the bus bar as an extending piece extended from an edge part of the bus bar, an area of the connection terminal reduced in its plate thickness than that of the bus bar is set in a range from a tip side thereof, and the tip side of the connection terminal penetrates the circuit board and connects with the circuit board.

Claims

1. A shunt resistance type current sensor, comprising:

a bus bar of a substantially flat plate shape;

a shunt resistance part provided in the bus bar;

a circuit board which is disposed so as to oppose the bus bar;

connection terminals which electrically connect between the bus bar and the circuit board; and

a voltage detector which is mounted on the circuit board and detects a voltage applied to the bus bar in order to detect a magnitude of current to be measured flowing through the bus bar, wherein

each of the connection terminals is formed integrally with the bus bar as an extending piece extended from an edge part of the bus bar and provided at respective positions corresponding to both ends of the shunt resistance part,

each of the connection terminals comprises a tapered tip end and an area having a reduced plate thickness set to be smaller than a plate thickness of the bus bar, the area of reduced plate thickness of each connection terminal extending along a predetermined length of each connection terminal beyond the tapered tip end of each connection terminal toward the bus bar, and

the tapered tip end of the connection terminal penetrates the circuit board and thus the connection terminal is connected to the circuit board.

2. The shunt resistance type current sensor according to claim 1, wherein the connection terminal is bent to a circuit board side at a position deviated from the predetermined length in which the plate thickness is reduced.

3. The shunt resistance type current sensor according to claim 1, wherein the connection terminal is configured of;

a base part which is formed to have a plate thickness the same as the plate thickness of the bus bar and to have a first width, and

a tip part which is formed to have a reduced plate thickness set to be smaller than the plate thickness of the bus bar and to have a second width smaller than the first width, and

the connection terminal is bent to the circuit board side within the base part and the tip part penetrates the circuit board.

4. The shunt resistance type current sensor according to claim 1, wherein the connection terminal is bent to the circuit board side at a position within the predetermined length in which the plate thickness is reduced.

5. The shunt resistance type current sensor according to claim 4, wherein the predetermined length is set to an entire area from the tip side to the edge part of the bus bar.