System and method for verifying a reference voltage for battery cell monitoring

• US 9,618,544 B2
• Filed: 10/06/2011
• Issued: 04/11/2017
• Est. Priority Date: 10/08/2010
• Status: Active Grant

• Current Assignee: A123 Systems Incorporated
• Original Assignee: A123 Systems Incorporated
• Inventors: Floros, John H., Firehammer, Paul W.
• Primary Examiner(s): Berhanu, Samuel
• Assistant Examiner(s): RANKINE, TARIKH KANEM
• Application Number:
  US13/877,244
• Publication Number:
  US 20130265059A1
• Time in Patent Office: 2,014 Days
• CPC Class Codes: G01R 1/28 Provision in measuring instruments for reference values, e.g. standard voltage, standard waveform
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 19/16566 Circuits and arrangements for comparing voltage or current with one or several thresholds and for indicating the result not covered by subgroups G01R19/16504, G01R19/16528, G01R19/16533
• CPC Class Codes: G01R 19/257 using analogue/digital converters of the type with comparison of different reference values with the value of voltage or current, e.g. using step-by-step method
• CPC Class Codes: G01R 31/36 Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery

Abstract

Systems and methods for verifying a reference voltage within a battery pack are disclosed. In one example, an assessment of a reference voltage is made via a band-gap voltage of a microcontroller. The system and method may be particularly useful determining whether or not the reference voltage has drifted from a desired voltage.

Claims

1. A system for assessing an analog to digital converter reference voltage for monitoring a battery cell voltage, comprising:

a reference voltage of a reference voltage source;

a first analog to digital converter, the first analog to digital converter in electrical communication with the reference voltage source, the first analog to digital converter configured to sample a voltage of at least one battery cell; and

a controller, the controller in electrical communication with the first analog to digital converter, the controller including a second analog to digital converter and an internal band-gap voltage of a band-gap voltage source, the internal band-gap voltage responsive to the reference voltage, the controller including instructions for monitoring the internal band-gap voltage to verify the reference voltage is between a predetermined voltage range.

2. The system of claim 1, where the first analog to digital converter is external to the controller, and where the controller includes further instructions for setting a flag to indicate degradation of the reference voltage to a battery pack management system, and where a reference voltage source is distinct from battery cells.

3. The system of claim 2, where the second analog to digital converter is configured to monitor the internal band-gap voltage, and where the controller includes further instructions for comparing a voltage of the internal band-gap voltage to a predetermined voltage range.

4. The system of claim 3, where the second analog to digital converter is integrated in the controller and is further configured to monitor a voltage of a plurality of battery cells.

5. The system of claim 1, where the controller includes further instructions for comparing a sum of individual battery cell voltage measurements from the first analog to digital converter to a measurement of a single voltage from the second analog to digital converter, the single voltage from the second analog to digital converter provided via a plurality of battery cells.

6. The system of claim 5, where the instructions for comparing the sum of individual battery cell voltage measurements from the first analog to digital converter to the measurement of the single voltage from the second analog to digital converter includes determining a difference between the sum of individual battery cell voltage measurements from the first analog to digital converter and a single sample output from the second analog to digital converter.

7. The system of claim 1, where a voltage of the internal band-gap voltage is based on the reference voltage.

8. A system for assessing an analog to digital converter reference voltage for monitoring a battery cell voltage, comprising:

a reference voltage of a reference voltage source;

a first analog to digital converter, the first analog to digital converter in electrical communication with the reference voltage, the first analog to digital converter configured to sample a voltage of at least one battery cell, the first analog to digital converter configured to determine a voltage of the at least one battery cell referenced with respect to the reference voltage; and

a controller, the controller in electrical communication with the first analog to digital converter, the controller including a second analog to digital converter and an internal band-gap of a band-gap voltage source voltage, the internal band-gap voltage responsive to the reference voltage source, the second analog to digital converter configured to monitor the internal band-gap voltage with respect to the reference voltage, the controller including instructions for monitoring the internal band-gap voltage via the second analog to digital converter to verify the reference voltage is between a predetermined voltage range.

9. The system of claim 8, where the controller includes further instructions for indicating a condition of degradation of the reference voltage to a battery pack management system.

10. The system of claim 8, where the instructions for monitoring the internal band-gap voltage include instructions for comparing a voltage of the internal band-gap voltage to a predetermined voltage range.

11. The system of claim 10, where the predetermined voltage range varies with a temperature of a battery pack, the battery pack including the controller and the at least one battery cell.

12. The system of claim 8, where the reference voltage is a voltage greater than the internal band-gap voltage, and where the internal band-gap voltage is based on the reference voltage, and where the internal band-gap voltage varies as the reference voltage varies.

13. The system of claim 8, where the controller includes further instructions for comparing a sum of individual battery cell voltage measurements from the first analog to digital converter to a measurement of a single voltage from the second analog to digital converter, the sum of individual battery cell voltage measurements referenced with respect to the reference voltage, the single voltage of the second analog to digital converter referenced with respect to the reference voltage and related to a plurality of battery cells.

14. The system of claim 8, where the first analog to digital converter is external of the controller, and where the at least one battery cell is a lithium-ion battery cell.

15. A method for verifying a reference voltage for battery cell voltage monitoring, comprising:

referencing a first analog to digital converter to a reference voltage of a reference voltage source;

providing a band-gap voltage of a band-gap voltage source from the reference voltage; and

indicating degradation of the reference voltage via a controller when the band-gap voltage varies from a predetermined voltage range.

16. The method of claim 15, further comprising referencing a second analog to digital converter to the reference voltage and monitoring the band-gap voltage via the second analog to digital converter.

17. The method of claim 16, where the band-gap voltage is internal to a microcontroller and where the reference voltage is external of the microcontroller.

18. The method of claim 16, where the predetermined voltage range varies with a temperature of a battery pack, and where the battery pack includes the reference voltage.

19. The method of claim 15, where indicating degradation of the reference voltage includes notifying a battery pack management system.

20. The method of claim 15, where a voltage of the band-gap voltage is less than a voltage of the reference voltage.